The transfer case assembly

Withdrawal

Fix the engine on a special device (traverse 09200-38001) for the mounting brackets (if required).

Remove the transfer case and the subframe.

Raise the vehicle and remove the wheels.

Remove the front muffler.

Drain the oil from the transfer case housing.

Remove the lower engine cover and the side cover.

Remove the caliper brakes, shock absorbers and drive shafts.

Remove the generator, exhaust manifold and fan shaft.

Remove the steering column, fixed to the stretcher.

Remove the sub-frame mounting bolts and remove the subframe assembly.

Remove the transfer case bolts.

Remove the transfer case assembly (Fig. 3.49).

Assembling the crankcase and kryshkirazdatochnoy box

Installing oil seal on the transfer case is made with a special tool (Fig. 3.50).

Removing the internal drive shaft

Remove the seal (Fig. 3.51).

Remove the retaining ring (Fig. 3.52).

Remove the inner drive shaft (Fig. 3.53).

Removing the bearing inner drive shaft

Remove the inner bearing of the drive shaft with a special tool (Fig. 3.54).

Installation of the bearing and the retaining ring

Install the snap ring to the inner drive shaft (Fig. 3.55).

Install the ball bearing and the ring (Fig. 3.56).

The assembly of hollow shaft

Grease the surface of the hollow shaft (Fig. 3.57).

GREASE: CLUBER MICROLUBE GNY202 or equivalent

Install an external hollow shaft (Fig. 3.58).

Install the inner hollow shaft (Fig. 3.59).