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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz M-Class (W163, 1997 issue)

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Mercedes-Benz W163
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Mercedes-Benz
W163
Introduction
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Current care and maintenance
Engine
System of cooling, heating and air conditioner
The power supply system and exhaust
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The transmission automatically processed
Transmission Line
Brakes and auxiliary systems
Suspension and steering
Body
Outdoor equipment and body parts
Removing and installing wiper arms
Removing the drive front wipers
Removing and installing retractable telescopic nozzle headlight wipers
Removal, installation and adjustment of the hood
Replace the bonnet hinge
Removal and installation of the emblem Mercedes
Removal, installation and maintenance of components bonnet
Removal and installation of a gas-filled stop fixing the hood in the open position
Removal and installation of washer fluid reservoir
Removing and installing front bumper
Removing and installing the front upper crossmember frame
Removing and installing panels to protect the lower engine compartment
Removing and installing rear bumper
Removal and installation of the external spare wheel (at a corresponding complete set)
Removing and installing lockers protect wheel arches
Removal and installation of doors
Removal and installation of limiters opening side doors
Removing and installing tailgate hinges
Removal and installation of a gas-filled tailgate sliding stop
Removing and installing exterior door handles
Removal and installation of panels of an internal upholstery of door assemblies
Removing and installing door locks
Removing and installing door mirrors
Salon Equipment
Onboard electric
 


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Removal, installation and maintenance of components bonnet



Model release of 08.31.99

Models of release since 1.9.99

Driving lubrication (model of release of 08/31/99)

Driving lubrication (models of release since 1.9.99)


PERFORMANCE ORDER

  1. Details of installation of the lock components shown in the illustration, which includes all the links in the text.
  2. Open the hood and fix it in an upright position.
  3. Remove the screws (1) and pulling it up, remove the bottom section (2) of the castle assembly.
  4. Remove the lever release latch to the left under the instrument panel in the car and disconnect the drive cable (model on 08/31/99) / Disconnect the electrical connector (4) (models with 9.1.99).
  5. Disconnect the cable release latch (3) of the lower section (2) of the castle assembly and remove the latter from the crossbeam.
  6. Remove the screws (4 and 5) and remove the upper section (6) of the castle, on models equipped with a safety on 08/31/99 lock.
  7. Installation is in the reverse order.
  8. Finally, adjust the position of the hood (see. Section Removal, installation and adjustment of the bonnet), make sure of reliability of fixing it in the closed position and grease the exposed elements of the castle assembly (including a safety hook) and hinges. Check freedom and the smooth progress of the safety hook.

Cable release latch castle

Details of the installation drive a cable release latch bonnet


PERFORMANCE ORDER

  1. Details of the installation drive a cable release bonnet latch shown in the illustration, which includes all the links in the text.
  2. Open the hood and fix it in an upright position.
  3. Remove the top crossbeam of the frame (see. Section Removal and installation of the front upper crossmember of the frame).
  4. Remove the hood lock (See above.).
  5. Release the drive cable from intermediate clamps for upper transverse beam of the frame.
  6. Remove the mounting screws / release clamps and remove the mounting fuse / relay box (see chap. Onboard electric equipment).
  7. If necessary, remove the intermediate clips (1) laying drive cable.
  8. Remove the cover to the left under the instrument panel (see. Section Removal and installation of the lower instrument panel covers).
  9. Remove the trim panel of the left foot well (see. Section Removal and installation of the front panel trim foot wells).
  10. Release the drive cable from its holder on the wall of the well.
  11. Remove the grommet (2) cable with mounting fuse / relay box.
  12. Pull drive cable (3) through the bulkhead into the engine compartment.
  13. Installation is in the reverse order - track correctness of laying cable.





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Removal and installation of a gas-filled stop fixing the hood in the open position

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