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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Passat B3 / B4 (c 1988 and 1996 model year)

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Volkswagen Passat B3 / B4
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Volkswagen
Passat B3 / B4
Operation of the vehicle
Maintenance
Engines
Cooling
The power supply system
The power supply system of petrol engines
The power supply system of the diesel engine
Technical data and features
Overview
Air filter
The accelerator cable (engine AAZ)
Fuel Level Sensor
Fuel tank
High pressure fuel pump
Checking and adjustment of the maximum engine speed (engine AAZ)
Check and adjustment of increased engine idling AAZ
Check and adjust the fuel injection timing of the fuel injection pump Engine AAZ
Fuel injectors
Solenoid valve engine stop
Elements of the control system of the diesel engine (1Z, AHU and AFN)
Ignition system
Coupling
Transmission
Drive the front wheels
Suspension
Steering
Brakes
Wheels and tires
Heating, ventilation and air conditioning
Electrical
Body
Electrical diagrams
 


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Elements of the control system of the diesel engine (1Z, AHU and AFN)



Removing and installing accelerator pedal position sensor
In the following order
Disconnect the negative battery cable;
Remove trim the bottom of the instrument panel below the steering column;
Remove the bracket from the end of the spindle of the accelerator pedal, and then remove the spindle sleeve and a spring;
Remove the accelerator pedal arm, detaching it from the plate cam position sensor of the accelerator pedal;
Disconnect the electrical connector of the accelerator pedal position sensor;
unscrew the screw and remove the accelerator pedal sensor with a pedal bracket.

Dimensions for installing the accelerator pedal position sensor
Fig. 5.86. Dimensions for installing the accelerator pedal position sensor: a = 22 ?� 5 mm, b = 41 ?� 0,5 mm, - the direction of the course of the vehicle


Install in reverse order of removal. Install the cam plate on the spindle of the pedal potentiometer according to the dimensions given on fig. 5.86;

Removing and installing coolant temperature sensor
In the following order:
Disconnect the negative battery cable;
1/4 drain the coolant from the cooling system;
the sensor is disposed in the upper outlet conduit of the cooling system on the front side of the cylinder head;
disconnect the electric plug from the sensor;
Remove the bracket sensor and remove the sensor from the slot;
Install in reverse order of removal. It is necessary to use a new O-ring.

Removal and installation of the fuel temperature sensor
In the following order:
Disconnect the negative battery cable;
Unscrew and remove the top casing of the fuel pump;
Unscrew and remove the fuel temperature sensor;
Install in reverse order of removal.

Removal and installation of the inlet air temperature sensor
In the following order:
Disconnect the negative battery cable;
the sensor is installed in an air hose between the heat exchanger and the inlet manifold;
disconnect the electric plug from the sensor;
Remove the bracket and remove the sensor from the slot.
Install in reverse order of removal. It is necessary to install a new O-ring.

Removal and installation of the gauge of frequency of rotation of the crankshaft
In the following order:
the crankshaft speed sensor is mounted on the cylinder block Transmission;
Disconnect the negative battery cable;
disconnect the electric plug from the sensor;
remove the sensor from the cylinder;
Install in reverse order of removal.

Removal and installation of the air flow meter
In the following order:
Disconnect the negative battery cable;
Loosen the hose clamps and disconnect the air supply pipe from the air flow meter and the back of the air filter housing;
Disconnect the electrical connector from the air flow meter;
Unscrew the screws and remove the flow meter of air from the air filter housing.
Install in reverse order of removal. It is necessary to install a new O-ring.

Removal and installation of the air flow meter sensor
In the following order:
cars until August 1994.:
the sensor is located under the dashboard. To gain access to the sensor, remove the relevant section of the instrument panel;
Disconnect the negative battery cable;
Disconnect the electrical connector from the sensor.
cars in August 1994:
Sensor - an integral part of the electronic control device and can not be removed separately.

Removal and installation of the valve to increase the pressure
In the following order:
increasing the pressure valve is mounted on the inner wing at the rear of the housing of the air filter;
Disconnect the negative battery cable;
disconnect the electric plug from the valve;
zamarkiruyte and disconnect the vacuum hose from the valve to increase the pressure;
Unscrew and remove the valve to increase the pressure of the engine compartment;
Install in reverse order of removal.

Removal and installation of the electronic control unit (ECU)
In the following order:
ECU is installed in the rear of the engine compartment;
Disconnect the negative battery cable;
to access the ECU remove the pollen filter;
disconnect the electric socket, unscrew the nut and remove the ECU out of the car;
Installation is made in sequence, return to removal.




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Ignition system

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