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Countershaft
Removal of the intermediate shaft is performed in the following sequence: - Remove the engine from the vehicle; - Remove the ignition distributor (engines SOHC); - Remove the timing belt (see. Sect. 3.1.4);
| Fig. 3.2. Gazoraspredilitelnogo drive mechanism (RM): 1 - the upper timing cover; 2 - bolts; 3 - the upper protective plate; 4 - belt camshaft drive; 5 - a tension roller; 6 - a nut of fastening of a tension roller; 7 - protective plate; 8 - alternator drive belt and the water pump; 9 - the crankshaft pulley; 10 - the bottom cover of a belt drive of a camshaft; 11 - a gear pulley of a cranked shaft; 12 - bolt crankshaft pulley; 13 - the intermediate shaft sprocket
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- Unscrew and remove the mounting bracket of the generator; - Unscrew the bolt intermediate shaft sprocket, keeping a pulley from turning a special device; - Remove the sprocket and key intermediate shaft pulley;
| Fig. 3.27. The cylinder block, crankshaft and intermediate shaft: 1 - bolts of main bearing cap of the crankshaft; 2 - a cover of the crankshaft bearing; 3 - insert crankshaft bearing; 4, 6 - persistent half rings; 5 - insert the central (axial) crankshaft bearing; 7 - crankshaft; 8 - a bolt of fastening of a cover of the intermediate shaft; 9 - gland intermediate shaft; 10 - a cover of the intermediate shaft; 11 - O-ring cover the intermediate shaft; 12 - an intermediate shaft; 13 - front oil seal of the crankshaft; 14 - bolts of the front cover of the crankshaft; 15 - The front cover of the crankshaft; 16 - a lining of the front cover of the crankshaft; 17 - the block of cylinders
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-otvernite Screws 8 (Fig. 3.27) and remove the cover 10 of the intermediate shaft 12 with a sealing ring 11; - Remove the oil seal 9, the intermediate shaft 12; - Remove the intermediate shaft 12; - Clean the intermediate shaft and inspect it. If damaged it must be replaced. Installation countershaft in the following sequence: - Lubricate the neck of the intermediate shaft 12 and carefully slide the shaft into the cylinder block 17; - Grease working edges of a new epiploon of an intermediate shaft 9 and insert the gasket in the lid 10 of the intermediate shaft careful hammer blows on the mandrel; - Install new O-ring 11 on the cover 10; - Replace the cover 10 to the cylinder block and tighten screws 8; - Check the axial play of the intermediate shaft with a dial indicator. The remaining operations follow in sequence, return to removal.
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