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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Passat B3 / B4 (c 1988 and 1996 model year)

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Volkswagen Passat B3 / B4
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Passat B3 / B4
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Checking technical condition of hydraulic system
The clutch pedal
Bleeding of the hydraulic clutch
Removing and installing clutch slave cylinder
Removing and installing clutch master cylinder
Refitting the clutch cable
Removal and installation of the pressure and the clutch disc
Removal and installation of the lever and clutch podshipika vykyucheniya
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Removing and installing clutch slave cylinder



Removing the clutch slave cylinder using the following procedure:
- Press a suitable hose clamp. It should be to clamp does not damage the pipeline;
- Unscrew the hose coupling in the clutch slave cylinder and disconnect the hose from the cylinder;
- Unscrew two bolts of fastening of the working cylinder to the crankcase and remove the clutch slave cylinder.

A WARNING
Do not press the clutch pedal with the slave cylinder removed.

Check the technical condition of the working cylinder parts spend in the following order:
- Clean the outer surface of the clutch slave cylinder;
- Using a screwdriver as a lever, remove the rubber cover and pull the plunger;
- Remove the lock ring from the cylinder, then the piston and a spring;
- Thoroughly clean parts clutch slave cylinder, check their condition and replace them if necessary. Replace the piston cuff regardless of its status.
Assembly and installation of the working cylinder sequence is as follows:
- Lower the new seal in the brake fluid and install it on the piston in accordance with the arrow pointer. Make sure that the working edge of the cuff is in the spring before the end of the piston;
- Set the spring in the clutch slave cylinder, lower the piston into the brake fluid and gently insert it into the clutch cylinder;
- Push the piston in the cylinder and secure it with a retaining ring;
- Replace the plunger and a rubber cover;
- Installation of the working cylinder spend in the reverse order of removal;
- Lubricate the end of the pusher in contact with the release lever, a thin layer of special lubricants;
- Bleed the hydraulic clutch.




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Bleeding of the hydraulic clutch
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Removing and installing clutch master cylinder

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