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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Passat B3 / B4 (c 1988 and 1996 model year)

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Volkswagen Passat B3 / B4
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Passat B3 / B4
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Drive the front wheels
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Headlight height of the steering column
Replacement of protective covers of steering transfer
Steering transfer
Tilt steering rods
Replacing steering rod
Replacement tips of steering drafts
Adjusting the steering gear backlash
Replacing the hydraulic fluid assisted steering
Power steering pump
Adjusting the tension accessory drive belt
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Replacing steering rod



Replace in the following order:
- Remove the steering gear in connection with the probability of damage to the rack and pinion;
- Release clamps and slide on the steering draft a protective cover;
- Wipe the visible traces of grease;

Mounting the steering transmission in a vice
Fig. 11.16. Mounting the steering transmission in a vice


- Fix in a vice with soft sponges steering gear (Fig. 11.16) and rotate the drive gear, move the rack in the appropriate direction;
- Set on the edge of the ball joint housing 32 mm wrench and loosen the tie rod;
- Clean the old grease from the threads in the interior of the rack;

Clean the threads in the rack using the tap M14h1,5
Fig. 11.17. Clean the threads in the rack using the tap M14h1,5


- Clean the threads of the respective tap (M14h1,5) in the rack (Fig. 11.17);

Place a drop of applying means of preventing loosening steering rod
Fig. 11.18. Place a drop of applying means of preventing loosening steering rod


- In the second round of the thread rack apply one drop means D-6, which prevents loosening steering rod (Fig. 11.18);
- Screw the tie rod to the rack;

Adjusting the size of the left steering rod
Fig. 11.19. Adjusting the size of the left steering rod


- Before installing the left traction, make sure that the size of the support between the inner end of the hinge axis and the spherical rod end is 395 mm (Fig. 11.19);
- Lubricate the rack with grease type AOF 063 000 04;
- Establish a protective cover on the steering transmission and fix collars.




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Tilt steering rods
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Replacement tips of steering drafts

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