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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Touareg (from 2003 to 2006, the year of issue)

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Volkswagen Touareg
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Touareg
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Lubrication system (diesel engines)
Injection System (petrol engines)
General information on the injection system
Checking injectors
Checking the fuel injection quantity
Checking fuel pressure regulator and residual pressure
Removing and installing engine control unit
Removing and installing engine control unit with protection against theft
Fuel injection system (diesel engines)
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Removing and installing engine control unit with protection against theft



NOTE
If necessary, replace the engine control unit, connect the diagnostic tester VAS 5051B and perform slave function ?�Motorsteuergeraet ersetzen / Control Module Replacement."

Withdrawal
Switch off the ignition.
Remove the wiper arms.
Remove the liner plenum chamber.

NOTE
Thread Stall threaded screw is covered with varnish. By heating shear screws with a hair dryer binding effect lacquer thread decreases.

ATTENTION
To avoid damage due to burning, cover the wires, plugs and control units in the vicinity of the engine control unit.


Scheme of the potentiometer
Fig. 2.284. Scheme of the potentiometer


Make settings dryer 4, as shown in Figure 2.284.
Turn the temperature adjustment potentiometer 2 at maximum heating power (600 ?� C).
Give a two-stage switch the amount of air in the 3 position 3.

ATTENTION
Due to the shear heating of screws and very hot part of the protective housing. to avoid injury, wear protective gloves.

Aim the nozzle dryer at the stall screw.
Turn on the hair dryer and warm up the screw head approximately 20-25 seconds.
Remove the screw stall 2 ticks per head.
A process similar to the second screw loosening.

The cover of the control unit
Fig. 2.285. The cover of the control unit


1 Remove the cover from the control unit (Fig. 2.285).

Catches plugs
Fig. 2.286. Catches plugs


Slide the connectors on the control unit 1 to the edges of the engine and disconnect the two plugs (Fig. 2.286).
Remove the engine control unit.

Setting
Insert the engine control unit in the mounting frame in the plenum chamber.
Connect the plugs to the engine control unit and slide the latches 1 to the middle.

Cover bolts
Fig. 2.287. Cover bolts


Put the lid 1 on the engine control unit and from the hand screw the new shear screws (Fig. 2.287).
Tighten new shear screws evenly until heads shear off.
Install trim plenum chamber.
Install the wiper arms.




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Removing and installing engine control unit
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Fuel injection system (diesel engines)

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