REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Transporter, Caravelle (1990 release)

general info. full specifications. diagnostics. hints. tips. tricks

Home

Volkswagen
	Transporter / Caravelle
		Instructions
		Engine
			General Data Engine
			Removing and installing engine
			Removing radiator
			Removal and installation of a mudguard of the engine
			Toothed belt
				Adjusting the timing belt
				Removing and installing toothed belt
			Cylinder Head
			Removing and installing the camshaft
			Hydraulic bucket tappets
			Replacing valve stem seals
			Valve
			Compression Test
			Belt
			Troubleshooting Engine
			Ignition system
			Lubrication system
			Engine cooling system
			The power supply system of the engine
			Fuel injection
			Exhaust system
		Coupling
		Transmission
		Suspension
		A steering
		Brakes
		Wheels and tires
		Body
		Electrical

printable version

Toothed belt

The drive belt and the drive toothed belt 4-cylinder petrol engine

1. Bolt 10 Nm
2. The bottom casing of a gear belt
3. Bolt 20 Nm
4. The top casing of a gear belt
5. Remote detail
6. The toothed belt
7. Nut, 45 Nm
8. Tensioner
9. Bolt, 80 Nm
10. The gear wheel of a cam
11. Rear toothed belt guard

12. The intermediate gear
13. Gear wheel Crankshaft
14. The bolt tightening torque of 90 Nm 1/4 turn (90 ?�). Always replace the bolt. When loosening and tightening needs counterstop VAG-3099
15. Belt Alternator
16. V-belt power steering pump
17. Vibration damper
18. Bolt 25 Nm

The drive V-belts and toothed belts 4-cylinder diesel engine

1. The upper housing
2. Nut, 45 Nm
3. Nut Camshaft
4. Bolt 10 Nm
5. The back casing of a gear belt
6. High pressure fuel pump
7. Bolt, 20 Nm
8. Bracket
9. Console
10. Gear high pressure fuel pump

11. Toothed belt
12. Intermediate wheel
13. The pinion gear belt
14. The bolt tightening torque of 90 Nm 1/4 turn (90 ?�)
15. Lower casing of a gear belt
16. Belt Alternator
17. Vibration damper
18. V-belt power steering pump
19. Bolt 25 Nm

Toothed belt drive 5-cylinder petrol engine

1. V-belt power steering pump. Tension check by pressing the thumb
2. Bolt 10 Nm
3. Bolt 20 Nm
4. Lower the cover of a gear belt
5. The upper casing of a gear belt
6. Bolt camshaft. For the torque to take into account the designation of steel bolt on the head. Bolt
8,8-85 Nm bolt 10,9-120 N ?� m. For loosening and tightening use counterstop VW-3236
7. Toothed belt
8. The gear wheel of a cam
9. The back casing of a gear belt
10. Water pump. Check the ease of movement of the shaft, when damaged and leaking water pump replaced
assembly

11. Ring
12. The pinion gear belt crankshaft
13. pulley
14. Belt generator. Tension check by pressing the thumb. Deflection of new belt of about 2 mm; the deflection of the old belt around 5 mm
15. Vibration damper. Installing the damper pulley and the pinion gear belt is only possible in one position - holes are asymmetric
16. The central bolt 460 Nm. Threading and lubricate the adjacent surface of the head sealant AMW18800102. Due to the high torque when tightening a screw machine should stand on wheels. When loosening and tightening the counterstop used VW-3248-A.

Toothed belt high pressure fuel pump (pump), 5-cylinder diesel engine

1. The oil filler cap
2. Protective cap
3. Bolt and Nut, 10 Nm
4. Belleville washer
5. The upper sealing washer. Replace only when damaged
6. Cover the cylinder head.
7. Installation of the cylinder head cover. Replace only when damaged.
8. Bolts cylinder head
9. The drive gear pump

10. The toothed belt
11. Bolt 20 Nm
12. Bolt 100 Nm. Hold the first pass VW-3036
13. The toothed belt pump
14. The cylinder head
15. A vacuum pump
16. Pusher
17. Ring
18. Cylinder head gasket
19. Lower sealing cone

« previos page
Removal and installation of a mudguard of the engine

next page »
Adjusting the timing belt