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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volvo S40 / V40 (from 1996 to 2000, the year of issue)

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Volvo S40 / V40
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Volvo
S40 / V40
General Information
Operation and maintenance of car
Design and specifications Engine
Engine repair
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Front suspension and steering
Rear suspension
Engine Management System Fenix 5.1
Electric. Wiring and components
Introduction
Relay
Circuit breakers
The cable harness and control modules
General checks
Technical characteristics of the main elements of the electrical network
Technology substitution of elements of the electric equipment
Replacing the generator
Replacement starter
Replacing the oil pressure sensor
Replacement of external lighting
Replacement of lighting in the cabin
Replacing the interior light switches
Substitution beep
Replacing the wiper elements
Replacement switches
Removal of the electronic climate control system (ELP)
Replacing Cigarette Lighter
Replacement of blocks of the relay
Mechanical testing and regulation
Location of electrical components on the car and the circuit of the electrical connections
Body
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Replacement of external lighting



Replacing the headlight

A WARNING
Do not touch the bulb of the new lamp with your fingers! When heated to evaporate from the surface of the bulb dirt and grease, and formed plaque, reducing its transparency and reduces lamp life.

The procedure for replacing the headlight:

Location fastening screw pointer turns
Fig. 10.17. Location fastening screw pointer turns


1) Remove the fixing screw Indicator (Fig. 10.17) 2 turns and remove it;
2) Remove the cover, Seal, connectors;

Location of fixing bolts
Fig. 10.18. Location of fixing bolts


3) Remove the two mounting bolts (Fig. 10.18) of the adapter on the side of the bumper lights (from the car);
4) Remove the screw through the hole in the wheel arch;

Location of fastening nuts
Fig. 10.19. Location of fastening nuts


5) Remove the 4 fixing screws (Fig. 10.19) from the headlamp;
6) Pull the front bumper 2 cm and remove the headlamp;
7) Reassemble in reverse order;

NOTE
Nut tightening torque 7 Nm.

8) Check the operation of lights, turn signal and control the direction of light lamps;
9) Adjust the spotlight.

Replacement glass headlights

The procedure for the replacement of glass headlights:
1) remove the headlight;

Removing glass headlights
Fig. 10.20. Removing glass headlights


2) Remove the eight bracket glass (Fig. 10.20);
3) Remove the glass and sealing gasket;
4) replace the gasket;

A WARNING
Do not touch the inner surface of the reflector with your fingers!

5) assemble in the reverse order;
6) Check the gasket to be placed correctly in the groove;
7) Adjust the spotlight.

Replacing the front lights
Indicator

The procedure for replacing the front Indicator:

Location of the fixing screw
Fig. 10.21. Location of the fixing screw


1) Remove the fixing screw (Fig. 10.21) by 2 turns;
2) remove the block, moving it forward;
3) Remove the cartridge (a quarter turn). Leave a connector and the wiring on the block;
4) Replace the bulb holder;
5) Check the operation;
6) Reassemble in reverse order.

Replacement
winker

The lamp holder and the lamp replaced from the outside.
The procedure for the replacement of turn signal:
1) to protect against damage to the body color glue a strip of adhesive tape to the touch with the hand, he presses the front wing of the car;
2) Remove the bulb holder;

Removing winker
Fig. 10.22. Removing winker


3) Insert the probe to measure the thickness in the front part and pressing the locking bracket, remove the follower rotation (Fig. 10.22). Recommended thickness of 0.3 mm probe;
4) Install a new follower rotation.

Replacement
lamp or cartridge

The procedure for replacing the lamp or cartridge:
1) Turn the cartridge to disconnect it;
2) Disconnect the power supply;

Replacing the lamp winker
Fig. 10.23. Replacing the lamp winker


3) Replace the lamp or cartridge (Fig. 10.23);
4) Reassemble in reverse order;
5) Check the operation of the turn signal lamps.

Replacement
front position lights

The procedure for replacing the front position lamps:
1) remove the light indicator;

Removing marker lamp
Fig. 10.24. Removing marker lamp


2) press the locking latch marker lamp and remove it (Fig. 10.24);
3) disconnect the connector.

NOTE
Marker lamp must be replaced in the assembly.

Replacement
rear light

The procedure for replacing the rear position lamps:
1) remove the cap;

Location cover caps and screws that secure the bumper
Fig. 10.25. Location cover caps and screws that secure the bumper


2) Remove the screw securing the bumper to the wing (Fig. 10.25);
3) disconnect the connector;

Removing the rear position lamp
Fig. 10.26. Removing the rear position lamp


4) Pull the bumper out a few centimeters, press the latch and pull out the lamp fixing position lamp (Fig. 10.26).

NOTE
Marker lamp, replace only in gathering.

Replacing the rear light assembly
(4-door model)


Taillight (4-door model)
Fig. 10.27. Taillight (4-door model): 1 - a lamp backlighting; 2 - Indicator light; 3 - lamp stoplight;
4 - Bulb parking lamp (illuminated with backlighting); 5 - reversing light bulb; 6 - rear fog light


In Fig. 10.27 shows the left lantern. The right light - a mirror image of the left.
The procedure for replacing the rear light assembly:
1) Disconnect the two lamp holder adjustable lighting;
2) remove the control module lamps;
3) Remove the four mounting screws and remove the lamp by pulling it back;
4) Reassemble in reverse order;

NOTE
During assembly, check the seal and proper packaging.

5) Check the operation.

Replacing the rear light assembly
(5-door model)


Taillight (5-door model)
Fig. 10.28. Taillight (5-door model): 1 - a lamp backlighting; 2 - Indicator light; 3 - lamp stoplight;
4 - Bulb parking lamp (illuminated with backlighting); 5 - reversing light bulb; 6 - rear fog light


In Fig. 10.28 shows the left lantern. The right light - a mirror image of the left.
The procedure for replacing the rear light assembly:

Replacing rear light
Fig. 10.29. Replacing rear light


1) partially pull the rubber seal (Fig. 10.29);
2) Remove the luggage compartment lamp;
3) Remove the self-tapping screw and remove the cover (turn the underside of the forward);
4) Remove the 4 nuts;
5) assemble in reverse order.

NOTE
First, install the caps on the panel, then set the cover.

Replacing the lamp
on the tailgate assembly
(5-door)

Procedure when replacing the lamp in the tailgate:

Replacement lamp tailgate
Fig. 10.30. Replacement lamp tailgate


1) remove the tailgate trim (Fig. 10.30), carefully remove the caps and remove the 4-pin connector;
2) Remove the retaining nuts (10 pcs.) And remove the rear light assembly;
3) Assemble in reverse order.

Replacing the lamp lighting
license plate
(4-door)

The procedure for replacing the lamp illumination of license plate:
1) remove the tailgate trim in the cabin;

Replacing the license plate light
Fig. 10.31. Replacing the license plate light


2) Disconnect the lining inside the boot (4 screws) and remove it (Fig. 10.31);
3) Press the bulb holder catches and remove the holder out.
Assemble in the reverse order to dismantling. Check the lamp.

Replacing the lamp
license plate light
(5-door)

The procedure for replacing the lamp illumination of license plate:
1) remove the tailgate trim in the cabin;

Replacing the lamp license plate light
Fig. 10.32. Replacing the lamp license plate light


2) remove the cartridge and replace the bulb (Fig. 10.32).

Replacement motor
direction adjustment
light headlights

The procedure for removing the motor direction adjustment light lamps:
1) switch off the ignition;
2) disconnect the connector;
3) remove the cover of the headlamp;

Location headlight adjustment motor
Fig. 10.33. Location headlight adjustment motor


4) remove the electric motor (Fig. 10.33). Turn left (right motor) or right (left motor);
5) Tilt the motor back until the ball on the motor shaft is out of the guide, and then remove the motor.

NOTE
Elements of the right and left sides have the same part number.

The procedure for installing the motor direction adjustment light lamps:
1) Press the reflector through the opening up of the lamp;
2) Lubricate the ball on the motor shaft;
3) move the ball on the motor shaft into the guide prism and set the motor to the place, turning it a quarter turn;
4) replace the cover and the connector;
5) Check the operation;
6) Check the alignment of the headlamp and reset if necessary.




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Replacement of lighting in the cabin

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