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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Hyundai Elantra (from 2000 to 2004, the year of issue)

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Hyundai Elantra
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Hyundai
Elantra
Gasoline engines 1.6, 1.8 and 2.0 liters
The diesel engine of 2.0 liters
Technical data
Compression Test
Adjusting the tension of the toothed belt
Toothed belt
Head cover and cork
Camshaft
Balancer shafts
Repair of a head of cylinders
Engine Supports
Support member to be inspected
Cylinder block
Removing and installing engine and gearbox
Crankshaft
Piston
Turbocharger
Cooler air inflatable
Air filter (ACL)
Exhaust
Troubleshooting
Greasing system
Cooling
Fuel system
Control systems and emission control
Ignition system
The system of preliminary heating of the diesel engine
Coupling
Manual transmission
Automatic Transmission
Drive shafts, front and rear axles
Suspension
Steering
Brakes
Body
The air conditioning system
Electrical equipment
Electrical diagrams
 


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Technical data



Technical data

Removal and installation of injectors and high pressure fuel pump

  1. The fuel system subjected to high pressures (1350 bar).
  2. Never perform work on the fuel system with the engine running or within 30 seconds after it stops.
  3. Always follow the precautions.
  4. Ensure absolute cleanliness.
  5. Avoid falling fuel injectors.

Total information

Data
Value
Number of cylinders
4
Bore mm
83
Stroke, mm
92
Displacement, cm3
1991
Compression ratio
17.7: 1
Operating procedure of cylinders
1-3-4-2

Technical data

Name
Nominal values
Timing (except CVVT)
- The inlet valve
  • discovery (BTDC), ?�
7
  • close (after the BDC), ?�
43
- Exhaust valve
  • discovery (BTDC), ?�
52
  • close (after the BDC), ?�
6
Cylinder head
Deviation from the flatness of the mating surface, mm
Width 0.03
0,09 length
0.12 diagonally
Camshaft
The height of the cams of the camshaft, mm

- The inlet valve

34.697

- Exhaust valve

34.57
The diameter of the necks of the camshaft, mm
28
Oil clearance in a plain bearing of a camshaft, mm
0,040-0,074
Endplay camshaft mm
0.05-0.15
Valves
The length of the valve, mm

- The inlet valve

95.7

- Exhaust valve

95.4
The diameter of the valve stem, mm

- The inlet valve

5,953

- Exhaust valve

5,925
Corner of a working facet, ?�
44.5
The width of the contact surface of the valve plate, mm

- The inlet valve

16

- Exhaust valve

13
The clearance between the valve stem and the guide bush, mm

- The inlet valve

0,022-0,067

- Exhaust valve

0,050-0,095
Valve Guides
The length of the valve guide, mm

- The inlet valve

36.5

- Exhaust valve

36.5
The valve seat
The width of the contact surface of the valve seat, mm

- The inlet valve

1.21

- Exhaust valve

1.61
Corner of a working facet of the valve seat, ?�
44-44,5
Valve spring
The length of the valve spring without load, mm
39.14
Length under a load of 21.4 kg, mm
32
Cylinder block
Bore mm
83 ?� 0.03
Deviation from the flatness of the mating surface of the cylinder head, mm
0,042 width
0.096 length
0,012 diagonally
Piston
Bore mm
82,919-82,951
The clearance between the piston and the cylinder, mm
0,069-0,091
The width of the grooves for piston rings, mm
Compression ring ?��1
1,915-1,945
Compression ring ?��2
2,06-2,08
Scraper ring
3,02-3,04
The repair sizes of pistons, increased by mm
0.25, 0.5, 0.75, 1.00
Piston rings
Backlash piston rings, mm

- Ring ?��1

0,065-0,11

- Ring ?��2

0,03-0,07
The gap piston ring, mm

- Ring ?��1

0.2-0.3

- Ring ?��2

0.3-0.45

- Side rail oil ring

0,2-0,45
Rod
The diameter of the pin, mm
28,022-28,034
Oil clearance between the crankshaft and connecting rod, mm
0,024-0,042
Crankshaft
Diameter of crankshaft main journal, mm
60,002-60,020
The deviation from roundness crankshaft journals, mm
not more than 0.015
The taper of the crankshaft journals, mm
not more than 0.005
Crankshaft end play mm
0,09-0,32
Flywheel
Beating flywheel mm
0.1
Balancer shaft
The diameter of the front bearing mm
27,99-28,01
The diameter of the rear bearing, mm
41,99-42,01
Oil gap, mm

- front

0,050-0,090

- rear

0,050-0,091
Air filter
Type
dry
Element
non-woven fabrics
The suspension system of mufflers
rubber suspension
Muffler
type resonance expansion

Sealant

Data
Value
Coolant temperature
LOCTITE 262 number 1324 or equivalent
Oil pressure sensor
3M ATD ?��8660 or Three bond ?��1141E

Coolant

Data
Value
Concentration

- Tropical region

40%

- Other areas

50%
Coolant
ethylene glycol

Tightening torques, N ??? m

Data
Value
Bolt the sub-frame
90-100
Nut motor mount
60-80
Bolt engine support bracket
60-80
Bolts and nuts of the support bracket
43-55
Bolt retainer bracket to the cross
40-55
Bolts and nuts front support stopper
50-65
Bolt back the stopper bracket to the cross
50-65
Bolts and nuts rear stopper support
60-80
Bolts support bracket to gearbox
90-110
Front exhaust pipe to the exhaust manifold
30-40
Bolt camshaft pulley
125-140
Bolts of fastening of the top casing
8-10
Bolts of fastening of covers of bearings of a camshaft
26,5-29,5
Sensor crankshaft angle
7-11
Pulley damper to the crankshaft pulley
185-195
Cylinder head bolts (cold engine)
50 + 120 ?� + 90 ?�
Bolt the timing belt tensioner
50-55
Adjusting bolt Timing belt tensioner
10-12
Bolt guide roller
46-51
Front clamping bolt of the exhaust pipe
20-30
Bolts of the oil pallet
10-12
Drain plug oil sump
35-45
Oil filter
10-12
Oil pressure sensor
15-22
Bolt oil filter bracket
34-38
Bolts of the front cover
10-12
Bolts of fastening of the oil pump
20-27
Cork safety valve
20-27
Bolt oil sprayer
9-13
Bolt oil pump rotor
8-10
The top casing of a gear belt
8-12
The bottom casing of a gear belt
8-12
Cork pressure reduction
42-52
Flywheel bolts (MCP)
70-80
Bolts of a leading disk (with automatic transmission)
70-80
The connecting rod cap bolts
25 + 90 ?�
Bolts of fastening of the water pump
  • 14 mm
48-52
  • 10 mm
10-12
Coolant temperature
40-55
Bolt inlet cooling system
20-25
Bolts air filter housing
8-10
Bolts (nuts) securing resonator
8-10
Bolt (M8) fastening of an inlet collector
15-20
Bolt bracket to body
10-15
Bolt the bracket to the main muffler
10-15
Nuts of fastening of a final collector
25-38
Thermofilter casing bolts to the exhaust manifold
15-20
Bolt air filter bracket
10-13
The oil level sensor
10-12
Bolt balancing shaft
53-57
Bolts starter
48-52
Turbocharger bracket bolts
35-45
Bolt the base plate of the crankshaft
  • 15 mm
28-32 120 ?�
  • 12 mm
33,7-37,7




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Compression Test

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