 printable version
Gasoline engines 1.6, 1.8 and 2.0 liters
Technical specifications of petrol engines Technical specifications of petrol engines of 1.8 and 2.0 liters Total information Data | Value | | Number of cylinders | 4 | | Bore (2,0 / 1,8), mm | 82 | | Stroke, mm | | 93.5 | | 85 | | Displacement, cm3 | | 1975 | | 1795 | | Compression ratio (2,0 / 1,8) | 10.1 | | Operating procedure of cylinders (2,0 / 1,8) | 1-3-4-2 |
Technical data Name | Nominal values | | Timing (except CVVT) | | - The inlet valve | | 9 | - close (after the BDC), ?�
| 43 | | - Exhaust valve | | 50 | - close (after the BDC), ?�
| 6 | | Valve timing (CVVT) | | - The inlet valve | | eleven | - close (after the BDC), ?�
| 59 | | - Exhaust valve | | 42 | - close (after the BDC), ?�
| 6 | | Cylinder block | | Bore mm | 82,00-82,03 | | The deviation from roundness and taper of the cylinder, mm | less than 0.01 | | The clearance between the piston and the cylinder, mm | 0.02-0.04 | | Piston | | Bore mm | 81,97-82,00 | | The repair sizes of pistons, increased by mm | 0.25, 0.5, 0.75 and 1.0 | | Piston rings | | Backlash piston rings, mm | - Ring ?��1
| 0.04-0.08 | - Ring ?��2
| 0,003-0,07 | | The gap piston ring, mm | | - Ring ?��1
| | - Ring ?��2
| | 0,33-0,48 | | 0.45-0.60 | | - Oil ring | 0,20-0,60 | | Repair zoomed size mm | 0.25, 0.5, 0.75 and 1.0 | | Rod | | Bending of the connecting rod, mm 100 mm long | 0.05 | | Torsion rod mm by 100 mm length | 0.1 | | Side clearance between the bottom of the connecting rod and the crankshaft, mm | 0,100-0,250 | | The insert rod bearing | | Insert rod bearing clearance, mm | 0,024-0,044 | | Repair size reduced by mm | 0.25, 0.5 and 0.75 | | The camshafts (except CVVT) | | The height of the cams of the camshaft, mm | - The inlet valve
| 44.82 | - Exhaust valve
| 44.72 | | The camshafts (with CVVT) | | The height of the cams of the camshaft, mm | - The inlet valve
| 44.618 | - Exhaust valve
| 44.518 | | The diameter of the necks of the camshaft, mm | 28 | | Oil clearance in a plain bearing of a camshaft, mm | 0,02-0,061 | | Endplay camshaft mm | 0.1-0.2 | | Crankshaft | | The diameter of the crank pin of the crankshaft, mm | 45 | | Diameter of crankshaft main journal, mm | 57 | | Bend mm | 0.03 | | The deviation from roundness crankshaft journals, mm | 0.01 | | The taper of the crankshaft journals, mm | 0.01 | | Crankshaft end play mm | 0,06-0,260 | | Repair size crankpins of the crankshaft, mm | - Increased by 0.25 mm
| 44,725-44,740 | - Increased by 0.50 mm
| 44,475-44,490 | - Increased by 0.75 mm
| 44,225-44,240 | | The repair sizes of radical necks of a cranked shaft, mm | - Increased by 0.25 mm
| 56,727-56,742 | - Increased by 0.50 mm
| 56,477-56,492 | - Increased by 0.75 mm
| 56,227-56,242 | | Flywheel | | Beating flywheel mm | 0.1 | | Valves | | The length of the valve, mm | - The inlet valve
| 114.34 | - Exhaust valve
| 116.8 | | The diameter of the valve stem, mm | - The inlet valve
| 5,965-5,98 | - Exhaust valve
| 5,950-5,965 | | The width of the contact surface of the valve plate, mm | - The inlet valve
| 1.15 | - Exhaust valve
| 1.35 | | The clearance between the valve stem and the guide bush, mm | - The inlet valve
| 0.02-0.05 | - Exhaust valve
| 0,035-0,065 | | Valve Guides | | The length of the valve guide, mm | - The inlet valve
| 46 | - Exhaust valve
| 54.5 | | Repair size valve guide, increased by mm | 0.05, 0.25, 0.50 | | The valve seat | | The width of the contact surface of the valve seat, mm | - The inlet valve
| 1.1-1.5 | - Exhaust valve
| 1.3-1.7 | | Corner of a working facet of the valve seat, ?� | 45 | | Reconstruction dimensions of the valve seat are increased by mm | 0.3, 0.6 | | Valve spring | | The length of the valve spring without load, mm | 48.86 | | Length under a load of 18.3 kg, mm | 39 | | Length under a load of 40.0 kg, mm | 30.5 | | Deviation of the valve spring from the vertical position, ?� | less than 1.5 | | Valve clearance | | Valve clearance with cold engine, mm | - The inlet valve
| 0.2 | - Exhaust valve
| 0.28 | | Valve clearance on hot engine, mm | - The inlet valve
| 0.29 | - Exhaust valve
| 0.34 | | Cylinder head | | Deviation from the flatness of the mating surface, mm | 0.03 | | Deviation from the flatness of the mating surface of the collector, mm | 0.15 | | Repair size holes for the valve seat | | - Inlet valve, mm | | 33,300-33,325 | | 33,600-33,625 | | - Exhaust valve, mm | | 28,800-28,821 | | 29,100-29,121 | | Repair size holes for the guide bushing intake and exhaust valves, mm | - Increased by 0.50 mm
| 11,05-11,068 | - Increased by 0.05 mm
| 11,25-11,268 | - Increased by 0.25 mm
| 11,50-11,518 | | Air filter | | Type | dry | | Element | non-woven fabrics | | The suspension system of mufflers | rubber suspension | | Muffler | type resonance expansion |
Fastener Tightening petrol engines of 1.8 and 2.0 L, N ??? m Name | Nominal values | | Bolts and nuts front engine mounts | 35-50 | | Bolt retainer front engine mounts | 70-90 | | Bolt the rear engine mount stopper | 70-90 | | Bolt the rear engine mounts | 35-50 | | Nut (large) securing the right support | 90-110 | | Nut (small) securing the right support | 45-60 | | Bolts and nuts of the right support to the engine | 50-65 | | Nut support to gearbox | 90-110 | | Bolts lateral support | 45-50 | | Nut stopper back support | 50-65 | | Bolts of bracket stopper back support | 40-50 | | Nut retainer front support | 50-65 | | Bolts stopper front support bracket | 40-50 | | Nuts of fastening of the connecting rod cap | 50-53 | | Bolts main bearing caps | 27-33 + to tighten on a corner (60-65) ?� | | Flywheel bolts (MCP) | 120-130 | | Bolts of a leading disk (with automatic transmission) | 120-130 | | Engine cover | 4-6 | | Chain guide | 8-10 | | The thermally protective casing | 15-20 | | Bolts of bracket pipe cooling system | 12-15 | | Bolts and nuts bracket generator | 20-25 | | The locking bolt of the generator | 12-15 | | Mounting bolt generator | 20-27 | | Bolts of fastening of the water pump pulley | 8-10 | | Bolts of fastening of the water pump | 20-27 | | Coolant temperature | 20-40 | | Nuts of fastening of inlet cooling system | 15-20 | | Bolts and nuts thermostat housing | 15-20 | | Oil filter | 12-16 | | Bolts of the oil pallet | 10-12 | | Drain plug oil sump | 35-45 | | Bolts oil strainer | 15-22 | | Oil pressure sensor | 13-15 | | Bolts air filter housing | 8-10 | | Bolts resonator | 4-6 | | Bolts and nuts intake manifold to the cylinder head | 16-23 | | Mounting bolts intake manifold to the cylinder head | 18-25 | | Nuts of fastening of the throttle assembly to the air chamber | 15-20 | | Nuts of fastening of the exhaust manifold to the cylinder head | 43-55 | | Mounting bolts of the exhaust manifold | 15-20 | | The oxygen sensor to the front silencer | 50-60 | | The oxygen sensor to the exhaust manifold | 50-60 | | Nuts of fastening of the front exhaust pipe to the exhaust manifold | 30-40 | | Bracket bolts the front exhaust pipe | 30-40 | | Bolts that secure the front exhaust pipe to catalytic converter | 40-60 | | Bracket bolts of the main silencer | 10-15 | | M10 bolts fastening the cylinder head | 25 + (60-65) ?� + (60-65) ?� | | M12 bolts fastening the cylinder head | 30 + (60-65) ?� + (60-65) ?� | | Nuts of fastening of an inlet collector | 18-25 | | Nuts of fastening of a final collector | 43-55 | | Bolts cylinder head cover | 8-10 | | Bolts of fastening of covers of bearings of a camshaft | 14-15 | | Bolt oil control valve | 10-12 | | Filter OCV | 41-51 | | Bolt CVVT camshaft exhaust valves | 66-78 | | Bolts backplate | 8-10 | | Bolt crankshaft pulley | 170-180 | | Bolt camshaft pulley | 100-120 | | Bolts of fastening mechanism of a tension of a gear belt | 43-55 | | Bolts toothed belt | 8-10 | | Bolts of the front cover | 20-27 | | Bolt intermediate toothed belt pulley | 43-55 |
Specifications 1.6-liter gasoline engines Total information Data | Value | | Type | Terraced, two overhead camshafts | | Number of cylinders | 4 | | Bore mm | 76.5 | | Stroke, mm | 87 | | Displacement, cm3 | 1599 | | Compression ratio | 10 | | Operating procedure of cylinders | 1-3-4-2 |
Technical data Name | Nominal values | | Timing | | - The inlet valve | | 5 | - close (after the BDC), ?�
| 35 | | - Exhaust valve | | 43 | - close (after the BDC), ?�
| 5 | | Cylinder head | | Deviation from the flatness of the mating surface, mm | 0,03 | | Deviation from the flatness of the mating surface of the collector, mm | | Repair size holes for the valve seat | 0.15 | | - Inlet valve, mm | | 30,7-30,721 | | 31,0-31,021 | | - Exhaust valve, mm | | 27,3-27,321 | | 27,6-27,621 | | Repair size holes for the guide bushing intake and exhaust valves, mm | - Increased by 0.50 mm
| 11,05-11,068 | - Increased by 0.05 mm
| 11,25-11,268 | - Increased by 0.25 mm
| 11,50-11,518 | | Camshafts | | The height of the cams of the camshaft, mm | - The inlet valve
| 43.4484 | - Exhaust valve
| 43.8489 | | The diameter of the necks of the camshaft, mm | 27 | | Oil clearance in a plain bearing of a camshaft, mm | 0,035-0,072 | | Endplay camshaft mm | 0.1-0.2 | | Valves | | The length of the valve, mm | - The inlet valve
| 91.7 | - Exhaust valve
| 92.3 | | The diameter of the valve stem, mm | - The inlet valve
| 5,955-5,97 | - Exhaust valve
| 5,935-5,95 | | The width of the contact surface of the valve plate, mm | - The inlet valve
| eleven | - Exhaust valve
| 13 | | The clearance between the valve stem and the guide bush, mm | - The inlet valve
| 0.03-0.06 | - Exhaust valve
| 0.05-0.08 | | Valve Guides | | The length of the valve guide, mm | - The inlet valve
| 12.8 | - Exhaust valve
| 12.8 | | Repair size valve guide, increased by mm | 0.05, 0.25, 0.5 | | The valve seat | | The width of the contact surface of the valve seat, mm | - The inlet valve
| 0.8-1.2 | - Exhaust valve
| 1.3-1.7 | | Corner of a working facet of the valve seat, ?� | 45 | | Reconstruction dimensions of the valve seat are increased by mm | 0.3, 0.6 | | Valve spring | | The length of the valve spring without load, mm | 44 | | Length under a load of 21.6 kg, mm | 35 | | Length under a load of 45.1 kg, mm | 27.2 | | Deviation of the valve spring from the vertical position, ?� | not more than 1.5 | | Cylinder block | | Bore mm | 76,50-76,53 | | The deviation from roundness and taper of the cylinder, mm | not more than 0.01 | | The clearance between the piston and the cylinder, mm | 0,025-0,045 | | Piston | | Bore mm | 76,465-76,495 | | The repair sizes of pistons, increased by mm | 0.25, 0.50, 0.75, 1.00 | | Piston rings | | Backlash piston rings, mm | - Ring ?��1
| 0,04-0,085 | - Ring ?��2
| 0,04-0,085 | | The gap piston ring, mm | - Ring ?��1
| 0.15-0.30 | - Ring ?��2
| 0,30-0, 45 | - Oil ring
| 0.2-0.7 | | Rod | | Bending of the connecting rod, mm 100 mm long | 0.05 | | Torsion rod mm by 100 mm length | 0.1 | | Side clearance between the bottom of the connecting rod and the crankshaft, mm | 0,100-0,250 | | Oil clearance between the crankshaft and connecting rod, mm | 0,018-0,036 | | Repair size reduced by mm | 0.25, 0.50, 0.75 | | Crankshaft | | The diameter of the crank pin of the crankshaft, mm | 45 | | Diameter of crankshaft main journal, mm | 50 | | Bend mm | 0.03 | | The deviation from roundness crankshaft journals, mm | 0,005 | | The taper of the crankshaft journals, mm | 0,005 | | Crankshaft end play mm | 0,05-0,175 | | Repair size crankpins of the crankshaft, mm | - Increased by 0.25 mm
| 44,725-44,740 | - Increased by 0.50 mm
| 44,475-44,490 | - Increased by 0.75 mm
| 44,225-44,240 | | The repair sizes of radical necks of a cranked shaft, mm | - Increased by 0.25 mm
| 49,727-49,742 | - Increased by 0.50 mm
| 49,477-49,492 | - Increased by 0.75 mm
| 49,227-49,242 | | Flywheel | | Beating flywheel mm | 0.1 | | Air filter | dry | | Type | non-woven fabrics | | Element | Rubber | | The suspension system of mufflers | suspension | | Muffler | type resonance expansion |
Sealant Data | Value | | Coolant temperature | LOCTITE 262 number 1324 or equivalent | | Oil pressure sensor | 3M ATD ?��8660 or Three bond ?��1141E |
Coolant Data | Value | | Concentration | | - Tropical region
| 40% | - Other areas
| 50% | | Coolant | ethylene glycol |
Fastener Tightening petrol engines of 1.6 liters, N ??? m Name | Nominal values | | Bolts and nuts front engine mounts | 40-55 | | Spacers engine mounts | 45-55 | | Oil pressure sensor | 13-15 | | Cylinder head bolts | + 30 ?� + 90 + 30 + weaken 90 ?� | | Bolts and nuts intake manifold to the cylinder head | 15-20 | | Nuts of fastening of the exhaust manifold to the cylinder head | 25-30 | | Bolts cylinder head cover | 8-10 | | Bolts of fastening of covers of bearings of a camshaft | 12-14 | | Bolt backplate | 32-35 | | Nuts of fastening of the connecting rod cap | 32-35 | | Bolts main bearing caps | 55-60 | | Flywheel bolts (with manual gearbox) | 120-130 | | Bolts of a leading disk (with automatic transmission) | 120-130 | | Bolt crankshaft pulley | 140-150 | | Bolt camshaft pulley | 80-100 | | Bolts of fastening mechanism of a tension of a gear belt | 20-27 | | Bolt guide roller of a gear belt | 43-55 | | Bolts toothed belt | 8-10 | | Bolts of the front cover | 20-27 | | Nut (large) securing the right support | 90-110 | | Nut (small) securing the right support | 45-60 | | Bolts and nuts of the right support to the engine | 50-65 | | Nut support to gearbox | 90-110 | | Bolts lateral support | 45-50 | | Nut stopper back support | 50-65 | | Bolts of bracket stopper back support | 40-50 | | Nut retainer front support | 50-65 | | Bolts stopper front support bracket | 40-50 | | Oil filter | 12-16 | | Bolts of the oil pallet | 10-12 | | Drain plug oil sump | 35-45 | | Bolts oil strainer | 15-22 | | Bolts and nuts bracket generator | 20-25 | | The locking bolt of the generator | 12-15 | | Mounting bolt generator | 20-27 | | Bolts of fastening of the water pump pulley | 8-10 | | Bolts of fastening of the water pump | 12-15 | | Coolant temperature | 25-30 | | Nuts of fastening of inlet cooling system | 17-20 | | Bolts and nuts thermostat housing | 15-20 | | Bolts air filter housing | 8-10 | | Bolts resonator | 4-6 | | Mounting bolts of the air chamber to the cylinder block | 18-25 | | Nuts of fastening of the throttle assembly to the air chamber | 15-20 | | Mounting bolts of the exhaust manifold | 15-20 | | The oxygen sensor to the exhaust manifold | 50-60 | | Nuts of fastening of the front exhaust pipe to the exhaust manifold | 30-40 | | Bracket bolts the front exhaust pipe | 30-40 | | Bolts that secure the front exhaust pipe to catalytic converter | 40-60 |
|
