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 printable version
Water pump
Water Pump Engine 2.0 / 1.8 L Withdrawal | - Disconnect the negative battery terminal. Drain the coolant into a suitable container and disconnect the hose from the union coolant inlet of the water pump.
- Remove ribbed belt and the water pump pulley.
- Remove casings of a gear belt and a tension roller of a gear belt.
- Remove the water pump mounting bolts, then remove the generator support.
- Remove the water pump from the engine block.
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Check |  | - Check each part for cracks, damage or wear and replace if necessary the pump assembly.
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- Rotate the shaft of the water pump and check for smooth rotation in the absence of noise.
- Check for leaks in the coolant pump. If there is a leak from the hole with a malfunctioning pump seal. If necessary, replace the water pump.
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Setting | - Clean gaskets and residue from foreign material sealing surface of the water pump.
 | - Replace the water pump new gasket, install the pump and secure it with screws. Torque: 20-27 N ??? m.
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- Install toothed belt tensioning pulley and adjust the belt tension.
- Install the timing belt covers.
- Install the water pump pulley and V-ribbed belt, and then adjust the belt tension.
- Fill in the required amount of cooling required coolant.
- Attach the wire to the negative terminal of the battery. Start up the engine and check for leaks from the cooling system.
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Water Pump Engine 1.6 l Withdrawal | - Disconnect the negative battery terminal. Drain the coolant into a suitable container and disconnect the hose from the union coolant inlet of the water pump.
- Remove ribbed belt and the water pump pulley.
- Remove casings of a gear belt and a tension roller of a gear belt.
- Remove the water pump mounting bolts, then remove the generator support.
- Remove the water pump from the engine block.
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Check | - Check each part for cracks, damage or wear and replace if necessary the pump assembly.
- Rotate the shaft of the water pump and check for smooth rotation in the absence of noise.
| | - Check for leaks in the coolant pump. If there is a leak from the hole with a malfunctioning pump seal. If necessary, replace the water pump.
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Setting | - Clean gaskets and residue from foreign material sealing surface of the water pump.
 | - Replace the water pump new gasket, install the pump and secure it with screws. Torque: A: 12-15 N ??? m B: 20-27 N ??? m.
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- Install toothed belt tensioning pulley and adjust the belt tension.
- Install the timing belt covers.
- Install the water pump pulley and V-ribbed belt, and then adjust the belt tension.
- Fill in the required amount of cooling required coolant.
- Attach the wire to the negative terminal of the battery. Start up the engine and check for leaks from the cooling system.
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The water pump of diesel engines 2.0 L Withdrawal | - Disconnect the negative battery terminal. Drain the coolant into a suitable container and disconnect the hose from the union coolant inlet of the water pump.
- Remove ribbed belt and motor mount.
- Remove the cover of a gear belt and the tension mechanism gear belt.
- Remove the bolts of the water pump.
- Remove the water pump from the engine block.
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Check | - Check each part for cracks, damage or wear and replace if necessary the pump assembly.
- Rotate the shaft of the water pump and check for smooth rotation in the absence of noise.
- Check for leaks in the coolant pump. If there is a leak, the pump seal is faulty. If necessary, replace the water pump.
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Setting | - Clean gaskets and residue from foreign material sealing surface of the water pump.
- Install new O-ring into the groove at the front end of the tube cooling system and dampen the ring with coolant. Do not use engine oil or grease.
 | - Replace the water pump new gasket, install the pump and secure it with screws. Torque: 10 mm: 10-12 N ??? m 14 mm: 48-52 N ??? m.
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- Install the timing belt tensioner and timing belt. Adjust the tension of the timing belt, and then install the covers of a gear belt.
- Fill in the required amount of cooling required coolant.
- Attach the wire to the negative terminal of the battery. Start up the engine and check for leaks from the cooling system.
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