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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Hyundai Santa FE (2006 release)

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Hyundai Santa FE
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Hyundai
Santa FE
Operation and maintenance of car
Engine
Transmission
Chassis
Steering Gear
Brakes
Overview
Checking and adjusting the brake pedal
Check the operation of the brake servo without tester
Removal of air from hydraulic brakes
Removal, check and installation of the brake pedal
Disassembly, inspection, assembly and installation of the main brake cylinder
Pressure regulator rear brakes
Removal, check and installation of the front brake pads
Disassembly and assembly of front disc brakes
Disassembly and assembly of rear disc brakes
Removal, check and installation of the rear drum brakes
Check and adjust handbrake lever stroke
Anti-lock brakes
Removal and installation of the electronic ABS control unit
Checking the ABS hydraulic unit
Removal and check wheel speed sensor (ABS)
Check the operation of the ABS system
Tables
Onboard electric
Body
diagrams
 


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Removal, check and installation of the front brake pads



Withdrawal

The front disc brake
Fig. 6.22. Front disc brake: 1 - connecting pipe (brake hose and tube assemblies); 2 - the front brake caliper assembly; 3 - Disc


The components of the front brake diskogvogo pakazany on Fig. 6.22.

Checking and changing pads front disc brakes

Technological hole caliper
Fig. 6.23. Technological hole caliper


Check the thickness of the brake linings through hole technology support (Fig. 6.23).

ATTENTION
If the lining thickness of a brake pad is less than the limit, replace the brake pads on the left and right wheels kit.

If there is a noticeable difference in the thickness of the brake pad on the left and right sides of a support, check the smooth movement of the caliper on the guide bushings and the locking fingers.
Remove the guide pin, lift up the caliper assembly and suspend it with a wire.

NOTE
Be careful not to get a lock and guide pin lubrication.


To remove parts from the caliper
Fig. 6.24. To remove parts from caliper: 1 - the brake pads and the LED assembly; 2 - brake shoe assembly; 3 - lock; 4 - outdoor installation


Remove the caliper parts in the order shown in Figure 6.24.

Check the thickness of the brake disc

Measuring thickness of a brake disk
Fig. 6.25. Measuring thickness of a brake disk


Using a micrometer, measure the thickness of the brake disc in eight points about every 45 ?� at a distance of 10 mm from the outer edge of the disc (Fig. 6.25).
Brake Disc Thickness:
- Nominal value - 26 mm;
- Limit: 24.4 mm

NOTE
The change of the thickness of at least 8 points.

If the thickness of the disc does not correspond to the limit value or drive unevenly worn, remove it and install a new one.

Checking the front brake disc run-out

Removing the brake caliper
Fig. 6.26. Removing the brake caliper


Remove the caliper assembly, lift and secure to the side with a wire (Fig. 6.26).

NOTE
To secure the brake disc to the hub, tighten the wheel nuts.


Measurement of palpation of a brake disk
Fig. 6.27. Measurement of palpation of a brake disk


Set the dial gauge at a distance of about 5 mm from the outer edge of the brake disc, and measure the run-out disk (Fig. 6.27).
Limit: 0.04 mm.

Adjusting the brake disc run-out
If the value of the brake disc run-out corresponds to the limit value or exceeds it, then try to change the relative position of the disk and the hub, and then measure the runout.

Places tagging
Fig. 6.28. Places tagging


Before removing the brake disc at the point of maximum runout put chalk marks on both sides of the wheel studs (Fig. 6.28).

Measuring the axial clearance in the bearing hub
Fig. 6.29. Measuring the axial clearance in the bearing hub


Remove the brake disc and set the dial gauge as shown in Figure 6.29. By moving the hub in the axial direction, measure the axial clearance in the bearing hub.
Limit: 0.05 mm.
If the axial clearance is equal to the limit value or exceeds it, then remove the hub and check the steering knuckle and the hub.

Re-measurement of the brake disc run-out
Fig. 6.30. Re-measurement of the brake disc run-out


If the axial clearance in the bearing hub does not exceed the limit value, then turn the brake disc 180 ?� from the chalk line, place it on the hub, and again repeat the measurement heartbeat brake disk (Fig. 6.30).
If you performed steps have not eliminated the increased beating of the disk, replace the brake disc.

Setting
Install the brake pad retainers.

Catches of brake pads
Fig. 6.31. Catches of brake pads


Install the brake shoes in the brake pad retainers (Fig. 6.31).

NOTE
It is necessary to replace all four brake pads set.
When replacing brake pads, check the deformation. When replacing the brake pad retainers install a new or used one lock only after clearing it from debris.

Insert the piston into the working brake cylinder with a special tool or by using the handle of a plastic hammer.
Carefully place the caliper assembly so as not to damage the piston boot.
Tighten the two guide pin to the specified torque: 22-32 Nm.




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Disassembly and assembly of front disc brakes

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