| 1. Install the clip mechanism of a tension of a gear belt. |
Pre Prevention When replacing the timing belt is required to replace a spring mechanism of a tension of a gear belt.
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2. Pull the roller mechanism of a tension of a gear belt to the maximum distance and fix its bolt in this position. |
| 3. Check that the label on a pulley of a gear belt of a cranked shaft is combined with a pointer to a block. |
| 4. Check that the label I on a pulley of a camshaft of inlet valves is aligned with the pointer on the head cover and the label E on the pulley exhaust camshaft is aligned with the pointer on the cylinder head cover. |
| 5. Install the timing belt on the crankshaft pulley, guide pulley, the pulley exhaust camshaft pulley inlet camshaft pulley and tensioner. |
| 6. Check that the timing belt does not sag in the branch between the roller mechanism of a tension pulley and the exhaust camshaft or between the camshaft pulleys. |
7. Loosen the bolt mechanism of a tension roller of a gear belt, whereby under the influence of a spring clip rotates and generate toothed belt tension. |
A warning Do not spend the additional tension of a gear belt.
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| 8. Tighten the bolt of the roller mechanism of a tension of a gear belt. Tightening torque: TED: 37-52 N ??? m BFD: 38-51 N ??? m |
| 9. Turn the clockwise crankshaft two complete revolutions and combine a label on a pulley of a gear belt of a cranked shaft with the index on the engine block. |
10. Check that the label I on a pulley of a camshaft of inlet valves and the label E on the pulley exhaust camshaft are aligned with the pointer on the cylinder head cover. |
11. If the labels are not combined with indexes, remove a gear belt and repeat the operation for installing it. |
| 12. Check the tension of the toothed belt. Press firmly 10 kg to the middle branch of the toothed belt between pulleys of camshafts and measure the deflection of the timing belt. Deflection: TED: 9,0-11,5 mm BFD: 9,0-11,0 mm |
| 13. Install the upper and lower casings of a gear belt and fix their bolts. The inhaling moment: 7,9-10,7 N ??? m |
| 14. Install guide plate and the toothed belt crankshaft pulley the ancillary drive motor and fix their bolts. The inhaling moment: 12,3-17,2 N ??? m |
| 15. Install the water pump pulley and fix bolts.
The inhaling moment: 12,3-17,2 N ??? m |
16. Install the alternator drive belt and adjust its tension. |
17. Install the drive belt power steering pump and air conditioning compressor and adjust its tension. |
| 18. Connect the cable to the negative terminal of the battery. |