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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Kia Spectra (2004 release)

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Kia Spectra
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Compression check in cylinders
Removal and installation of decorative engine cover
Removal and installation of mudguards of the engine
Mount Replacement power unit
Replacement of a protective timber
Installation of the piston of the first cylinder to TDC of the compression stroke
Replacing the timing belt
Replacing the support rollers and tensioning the timing belt
Removing, Troubleshooting and installation of a flywheel
Replacement parts Seal Engine
The cylinder head of the engine
Removing and installing engine
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Removing, Troubleshooting and installation of a flywheel



Flywheel removed to replace the crankshaft rear oil seal to replace if damaged gear teeth, the bearing of a primary shaft or grinding surface of a clutch disc.
You will need: the tools necessary to remove the gearbox and clutch, flat-blade screwdriver, dodecahedral key "14".
1. Remove the gearbox (see. "Removing and installing transmission").
2. Remove the clutch (see. "Removing and installing clutch").

NOTE
The flywheel must be installed on the crankshaft in only one orientation because of its fastening holes are arranged asymmetrically, so it is necessary to mark.

3. Mark in any way the relative position of the flywheel and crankshaft.
Removing, Troubleshooting and installation of a flywheel
Removing, Troubleshooting and installation of a flywheel
4. Fix a flywheel from turning and remove the six bolts of its fastening.
5. Remove the flywheel.
Removing, Troubleshooting and installation of a flywheel
6. Check the condition of the teeth of the flywheel rim and, if damaged, replace the flywheel.
7. Repair or replace the flywheel if the surfaces of the clutch plate or flange of the crankshaft are the risks and bullies.
Check and repair the flywheel can be in the studio, has special machines.
On the surface of the flywheel adjacent to the flange of the crankshaft and the bearing surface of the clutch plate is not allowed scratches and burrs. Tolerance flatness bearing surface clutch plate is 0.06 mm.
Scratches or burrs on the supporting surface of the clutch disc, remove the groove, removing the metal layer is not thicker than 1 mm. Pierce the surface adjacent to the flange of the crankshaft. When the groove is necessary to ensure the parallelism of these surfaces. Permissible misalignment of 0.1 mm.
Removing, Troubleshooting and installation of a flywheel
8. To replace the primary shaft bearing mandrel press out of its appropriate size.
9. Press in the bearing in the flywheel by applying a force to the outer cage.

NOTE
Removing, Troubleshooting and installation of a flywheel
Before installing the flywheel put on a carving of bolts of its fastening thread locking anaerobic pre-degrease bolts and threaded holes for them.

10. Install flywheel and all removed components in reverse order, by aligning with the previous mark applied to the flywheel.




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Replacement parts Seal Engine

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