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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz G-Class (W463, 1999 issue)

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Mercedes-Benz G-class
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The power supply system of petrol engines
The power supply system of diesel engines
Exhaust systems and reduce emissions
general information
Removing and installing exhaust system
Removal and installation of final collectors
Removing and installing Lambda probe
Removal and installation of an air pump
Removal and installation of the valve purge of a coal adsorber (EVAP)
Removal and installation of a coal adsorber (EVAP)
Removing and installing the EGR valve
Removal and installation of the EGR cooler
Removing and installing positioners EGR
Removing and installing coolant temperature sensor (CDI)
Systems of an electric motor
Automatic Transmission
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Removal and installation of final collectors



Petrol models

Left collector

The models 463.249 / 250

Details of the installation of the left exhaust manifold models 463.250 (M112)

1 - Left exhaust manifold
2 - Nuts
3 - Bolts
4 - Gasket
5 - thermofilter (upper section)
6 - thermofilter (lower section)
7 - Ignition coils

9 - the bracket bolts cross-section of the exhaust system
10 - The lower section of the exhaust system
G3 / 3 - Left dokatalitichesky lambda probe
G3 / 3x1 - Connector wiring left dokataliticheskogo lambda probe

Details of the installation of the left exhaust manifold models 463.249 (M113)

1 - Left exhaust manifold
2 - Nuts
3 - Bolts
4 - Gaskets
5 - thermofilter (upper section)
6 - thermofilter (lower section)
7 - Ignition coils

8 - lower section of the exhaust system
9 - the bracket bolts cross-section of the exhaust system
G3 / 3 - Left dokatalitichesky lambda probe
G3 / 3x1 - Connector wiring left dokataliticheskogo lambda probe

PERFORMANCE ORDER

  1. Disconnect the negative wire from the battery.
  2. Remove the cover of the power unit with integrated air cleaner (see. Section Removal and installation of components of an inlet air path).
  3. Remove the left of the ignition coil (see chap. Systems of an electric motor).
  4. On models 463.250 (M112) to provide access to the bolts fastening the transverse section of the exhaust system, remove the left dokatalitichesky lambda probe (G3 / 3) supplied to the electrical wiring it (G3 / 3x1).
  5. Remove the top section thermofilter (5).

The screen consists of two pribolchennyh each other sections.

  1. On models 463.249 (M113) from the controller, disconnect the accelerator cable.
  2. Release the flange connection fastening the transverse section of the exhaust system (10/8) to the left exhaust manifold (1).
  3. Remove the screws (9) securing the lower section of the exhaust system to the transmission housing.
  4. Remove the bottom section thermofilter (6).
  5. Give nuts (2) and remove the left exhaust manifold (1), - Prepare removable nuts (2) and seals (4) and studs.
  6. Installation is in the reverse order.
  7. Finally, clean the processor memory on-board self-diagnostic system (see chap. Systems of an electric motor).

Models 463.246 (G55 AMG)

Details of the installation of the left exhaust manifold models 463.246 (G55 AMG)

1 - Left exhaust manifold
2 - Nuts
3 - thermofilter (upper section)

4 - thermofilter (lower section)
5 - Flanged bottom section of the exhaust system

PERFORMANCE ORDER

  1. Disconnect the negative wire from the battery.
  2. Remove the cover of the power unit with built-in air cleaner (see. Section Removal and installation of components of an inlet air path).
  3. Remove the left dokatalitichesky lambda probe wiring connected to it.
  4. Remove the top section thermofilter (3).
  5. Disconnect the controller from the accelerator cable.
  6. Release the flange connection (5) securing the lower section of the exhaust system, - if necessary, replace the nut.
  7. Remove the bottom section thermofilter (4).
  8. Give the eight mounting screws (2) and remove the left exhaust manifold (1).
  9. Installation is in the reverse order.
  10. Finally, clean the processor memory on-board self-diagnostic system (see chap. Systems of an electric motor).

Right Collector

Details of the installation of the right exhaust manifold on petrol models (for example, the motor M112)

1 - Right exhaust manifold
2 - Nuts
3 - Seals
4 - thermofilter generator

5 - thermofilter
6 - Ignition coils
7 - Bolts

PERFORMANCE ORDER

  1. Disconnect the negative wire from the battery.
  2. Remove the air cleaner (see. Section Removal and installation of components of an inlet air path).
  3. Remove right ignition coil (see chap. Systems of an electric motor).
  4. Remove installed under the collector thermofilter (5).
  5. Remove thermofilter generator (4).
  6. On models 463.250 (M112) separate front section of the exhaust system from the exhaust manifold, - if necessary, replace the nuts of bolts (7).
  7. On models 463.249 / 246 (M113) remove the flanges on the left and right of the front section of the exhaust system.
  8. Give fixing nuts (2) and fed up, remove the right exhaust manifold (1).
  9. Installation is in the reverse order. Do not forget to replace the nut (2) and seals (3) and studs.

Diesel models

Models 463.323 (M612)

Details of the installation of the exhaust manifold on diesel models 463.323 (M612)

1 - Exhaust manifold
2 - Gasket
3 - Studs

4 - locking nuts
110 - Turbocharger
120/1 - Primary catalytic converter

PERFORMANCE ORDER

  1. Remove the catalytic converter (see. Section Removal and installation of the exhaust system).
  2. Remove the turbocharger (see. Section Service Component inlet air path).
  3. Remove the bracket guide tube probe measuring the level of ATF (do not remove the dipstick).
  4. Give the self-locking nuts (4) and move aside the guide tube probe ATF, remove the exhaust manifold (1), - the nuts must be replaced without fail.
  5. Installation is in the reverse order.

Models 463.333 (M628)

Details of installation of exhaust manifolds on diesel models 463.333 (M628)

1 - Left exhaust manifold
2 - Seals
3 - Right exhaust manifold

4 - Studs
5 - locking nuts

PERFORMANCE ORDER

  1. Remove the turbocharger (see. Section Service Component inlet air path).
  2. Give fixing nuts (5) and remove the exhaust manifolds (1 and 3) and gasket (2), - the nuts must be replaced without fail.
  3. Installation is in the reverse order - check the condition of fixing pins (4), replace the damaged hardware.





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Removing and installing Lambda probe

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