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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Polo (from 1994 to 2001, the year of issue)

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Volkswagen Polo
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Volkswagen
Polo
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A steering without the amplifier
A steering with the hydraulic booster
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Technical data and features
Engine
Cylinder head and valves
Fuel-injection systems
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Front suspension
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brake system
Electrical
Total information
Tightening torques Nm
Schemes
 


Hit Counter by Digits


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Cylinder head and valves



The inner diameter of the guide, mm
The clearance between the valve stem and the sleeve, mm
intake valves
exhaust valves
Valve seats:
chamfer angle of the valve seat, hail
the width of the valve seat inlet and exhaust, mm

The diameter of the valve disc, mm:

inlet
graduation
7,013-7,035

1.0 (for measurements, see. The relevant section.)
1.3 (for measurements, see. The relevant section.)

45 ?�
2.2

The engine capacity of 1.05 liters
32,00
29,00
Engine 1.3-liter
32.10
29.0
The engine capacity of 1.4 liters
35,60
29.0
The engine capacity of 1.6 liters
35,60
29.0
The length of the valve, mm:

inlet
graduation
The engine capacity of 1.05 liters
99,30
99.10
Engine 1.3-liter
94.50
95,00
The engine capacity of 1.4 liters
94,80
95.0
The engine capacity of 1.6 liters
94,80
95.0
The diameter of the valve stem, mm:
intake valves, except engines
volume 1.0 l
intake valves, other engines
exhaust valves, except engines
volume 1.0 l
exhaust valves, other engines






6.963
6,970

6,950
6,943


The diameter of the valve disc
intake valves
exhaust valves
1.0 L
30,80
27.80
1.3 L
30.90
34.40
1.4 / 1.6 L
27.80
27.80
The pistons and connecting rods:
nominal diameter, mm
1st repair, mm
2nd repair, mm
3rd repair, mm
1.0 L

74.985
75.235
75.485
-
1.3 L

76.470
76.720
76.970
-
1.4 / 1.6 L

76.470
76.720
77.220
77.970
Place measuring the diameter of the piston
10.0 mm from the bottom edge of the piston skirt at an angle of 90 ?� to the piston pin axis
The maximum allowable wear
diameter piston, mm
The clearance of the piston in the cylinder, mm
nominal
maximum allowable
Piston rings:
number of rings
gaps in the grooves of the piston rings, mm:
compression rings (upper and lower)
scraper, one part
Maximum permissible backlash rings
grooves in the piston, mm

0.04 mm nominal diameter

0.03
0.07

3

0.04-0.08
0.04-0.08 metering clearance ring assembly (three parts is not performed)

0.15
Backlash in the lock of piston rings, mm:
upper compression ring:
lower compression ring:
scraper ring:
one part
three parts
permissible backlash when worn



Engine 1.0 l
0,20-0,50
0.25-0.50
0,140-1,40
The remaining engines
0.40-0.60
0,40-0,70
10
The dimensions of the piston (see. Fig. 61), mm

a
b
c (diameter of the cavity combustion chamber in the piston)
d (the diameter of the piston pin)
The engine capacity of 1.05 liters
39,40
6.9
57,00
20,00
Engine 1.3-liter
22.40
7.0
59,00
17,00
The engine capacity of 1.4 liters
19,80
5.9
60,00
17,00
The engine capacity of 1.6 liters
22.40
7.8
69,00
17,00
Cranks:
axial bearing clearance, mm
permissible backlash when worn, mm
operating clearance in the bearings of rods
Crankshaft:
the thrust

performance of indigenous / connecting rod bearing
crankshaft end play mm
permissible backlash when worn, mm
main bearing clearance, mm
gap when worn, mm
connecting rod bearings, mm
permissible backlash when worn, mm
maximum allowable ovality of necks, mm
The diameter of necks of radical bearings
(with a tolerance of -0.022 to -0.037 mm), mm:
nominal
Repair 1st
Repair 2nd
Repair 3rd

0,05-0,31
0.40
See. "Crankshaft"

Shims (four) at the central main bearing
Thin Liners
0,07-0,18
0.20
0.03-0.08
0.17
0,03-0,076
0,091
0.03


54,00
53.75
53.50
53.25
The diameter of the necks connecting rod bearing, mm:
nominal
Repair 1st
Repair 2nd
Repair 3rd
Engine 1.0 l
42,00
41.75
41,50
41.25
The remaining engines
47,80
47.55
47,30
47.05
Tolerances for grinding, mm:
engine capacity of 1.0 liters
other engines issued
until the end of 1995
Engines Release
since the beginning of 1996

Ignition system
Ignition timing (if adjustable):
in control
When adjusting
Operating procedure of cylinders
marking the moment of ignition

from -0.20 to -0.35

from -0.022 to -0.037

from -0.022 to -0.037



2-7 ?� BTDC at 750-800 min-1
(5 ?� 1) ?� BTDC at 750-800 min-1
1-3-4-2
The label on the toothed pulley, marks on the adjustment plate "O" (top dead center) and ?�Z?� (ignition timing)
Adjust the ignition timing at 3000 min-1:
under control.
engine capacity of 1.0 liters
1.3-liter engine
engine capacity of 1.4 / 1.6 L
centrifugal regulation
vacuum regulation
Spark plug:
brand
the distance between the electrodes, mm
candles torque Nm
Engine oil:
minimum system pressure, kPa
the maximum system pressure, kPa
Capacity, l:
filter
without a filter
oil filter
Backlash gear oil pump
Cooling system:
type






The capacity of the cooling system, l
Coolant:
to -25 ?� C
-35 ?� C

See. The relevant Sect
39-45 ?� BTDC
33-39 ?� BTDC
30-36 ?� BTDC
Automatically
Automatically

NGK BUR 6 ET
0.7-0.9
25

200 at 2000 min-1 and 80 ?� C.
700

3.4
thirty
Nondemountable
See. Sec. 3

Liquid centrifugal pump. Regulation of a thermostat. Installed standalone expansion tank. Fan Power, activated thermal switch located on the left side of the radiator



5.6

2.25 l of antifreeze, 3.35 l water
2.8 l of antifreeze, 2.8 liters of water




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