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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Polo (from 1994 to 2001, the year of issue)

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Volkswagen Polo
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Polo
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Replacing steering rod
Work on the system, power steering
Adjusting the steering gear backlash
Replacing belt power steering pump
Removing and installing parts of the hydraulic drive power steering
Removing and installing power steering pump
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Replacing steering rod



To replace the steering gear steering gear must be removed, as the rack and pinion could be damaged when replacing the tie rods at the established mechanism. When replacing the tie rod should observe absolute purity.
To replace the steering gear necessary to perform the following operations:
- Open the clamp fastening of a cover on that side and move the cover of steering draft in the outside. Remove all visible grease;
- Hold the steering mechanism with a rack in the position shown in Fig. 251, in a vise with jaws of aluminum alloy;

Tool for removing the tie rod
Fig. 251 Tool for removing the tie rod




- Set in the plane of the body ball joint wrench and unscrew the tie rod. The auto repair shop using the specified key in the figure to fix the ball joint;
- Screw the new tie rod to the rack;
- Once again hold the rack in a vice, screw in the tie rod and tighten to 80 Nm. Liberally coat rack grease AOF 063 000 04;
- Reinstall the cover and fix it. The auto repair shops to use this special pliers. If not, ensure the reliability of the installation clamp. Cases should fit snugly to the body;
- If necessary, replace the left tie rod size as indicated in Fig. 252, is equal to (350,5 ?� 1) mm. To the right tie rod (which is carried out subsequent adjustment of the toe) is approximately equal to the size of this value, without tightening the lock nut;

Measuring the length of steering rod
Fig. 252. Measuring the length of steering rod




Defining heartbeat camshaft
Fig. 50. Determination of the camshaft runout




- After installing the steering mechanism to adjust the toe and tighten both locknuts to 50 Nm.




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