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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Sharan (from 1995 to 2000, the year of issue)

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Volkswagen Sharan
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Volkswagen
Sharan
Introduction
VR6 engine
The two-liter engine (ADY)
Engine oil
Cooling
A fuel injection system VR6 engine
The system Simos injection 2.0-liter engine
The ignition system
Coupling
Manual 5-speed gearbox
The drive shafts
Power steering
Front suspension
Rear suspension
Brakes
Electrical
Accumulator battery
Generator
Starter
Checking starter
Removing and installing starter
Dismantling and assembling starter
Wipers
Headlights
Rear lights
Replacement lamps front indicators
Diesel engine
The lubrication system of the diesel engine
The cooling system of the diesel engine
The power supply system of the diesel engine and turbocharger
Map service.
Applications
Wiring
 


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Removing and installing starter



Removing the starter spend in the following order:
- Disconnect "mass" wire from the output AB (do not forget the security code, radio);
- Lift the front of the car and establish it on support;
- Remove noise insulation below engine compartment;
Progress has differences for the 2.0-liter engine and the engine VR6:
2.0-liter engine

The black plastic cover and the magnetic switch connector (2.0-liter) are indicated by arrows
Fig. 337. The black plastic cover and the magnetic switch connector (2.0-liter) are indicated by arrows





Before disconnecting the wires from the starter, remove the black plastic cover and disconnect it is under an electric socket of the retractor relay (Fig. 337);

Terminal locations "30" and "50" on the magnetic switch is shown by arrows
Fig. 338. Location of terminals "30" and "50" on the magnetic switch is shown by arrows





- Disconnect the connector (terminal "50") of the magnetic switch and remove the nut terminals "30" (Fig. 338) and bend the wire to the side;

Under the nut (arrow) is located Nut
Fig. 339. Under the nut (arrow) is located Nut





- Unscrew the nuts and bolts of a starter. Nut (Fig. 339) is wound on the adjusting pin;
- Remove the starter.
Install starter spend in reverse order, follow these steps:

When installing the starter indicated by the arrow, tighten the nut to 45 N ?· m
Fig. 340. When installing the starter, tighten the nut indicated by the arrow to 45 Nm





- Tighten the nut (Fig. 340) securing the starter torque 45 Nm;
- Pay attention to the correct connection of wires;
- Tighten the nut (see. Fig. 339) (above the already tightened to 45 Nm nut) to 10 N ?� m;
- Tighten the nut terminal "30" to 10 N ?� m;
- Connect the battery and enter the security code for radio and immediately check the operation of the starter.
Removing and installing starter car with VR6 engine
By car from the Sharan VR6 engine removal and installation of the starter is carried out as described above, however, due to the fact that several different fastening of a starter, has the following features:

When installing the starter (VR6 engine with a manual transmission) 1 nut and bolt 2 are tightened to 45 Nm
Fig. 341. When installing a starter (VR6 engine with a manual transmission) 1 nut and bolt 2 are tightened to 45 Nm





- The starter motor is mounted on the VR6 engine with a manual transmission with a bolt 2 (Fig. 341) and nuts 1 (when installing they are tightened to 45 Nm);

When installing the starter (VR6 engine with automatic transmission) on the dowel pin nut is tightened to 60 Nm
Fig. 342. When installing a starter (VR6 engine with automatic transmission) on the dowel pin nut is tightened to 60 Nm





- On the VR6 engine with automatic transmission is mounted starter nuts on the mounting studs. Installation starter nut (Fig. 342 is shown by an arrow) is tightened to 60 N ?� m;

When installing the starter (VR6 engine with automatic transmission), the lower nut is tightened to 60 Nm
Fig. 343. When installing a starter (VR6 engine with automatic transmission), the lower nut is tightened to 60 Nm





- Tighten the bottom nut (Fig. 343, shown by arrow) securing the starter to the VR6 engine with automatic transmission torque 60 Nm;

Nut of the wire is tightened to 10 Nm
Fig. 344. Nut holder wire is tightened to 10 Nm





- Tighten the nut (arrow, Fig. 344), securing the wire retainer to 10 Nm, and a nut terminals "30" to 10 Nm.




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