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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Transporter, Caravelle (1990 release)

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Volkswagen Transporter / Caravelle
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Transporter / Caravelle
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Coupling
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Removal, installation and check the clutch
Release of air from the clutch
Replacing the clutch cable
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Replacing the clutch cable



ONLY MECHANICAL CLUTCH

Withdrawal

PERFORMANCE ORDER

1. If clutch cable is established again, the adjustment mechanism needs to be compressed and held in a compressed position locking the tape. To this end, if any, apply the retaining belt, which regulating device, before installing the cable is fixed in a compressed position. Only cut the ear of the locking zone (arrow).
2. Squeeze the clutch pedal several times until it stops.

3. Wear ear retaining belt (arrow) above the protective cover.
4. Remove the clutch cable from retaining clip.

5. Remove the clutch cable from the plastic compound (1) a rubber shock absorber to the stop in the direction of (2). Thus, the adjusting mechanism is compressed.

A warning

If the wire is in position to pull fails, the adjustment mechanism is defective. In this case, a snack wire clamp and pull the pin out of the bracket.


6. In this position, the wear on the belt loop retaining pins (arrows) on both sides of the adjusting mechanism. You need a helper.
7. Remove the cable from the lever off.
8. Remove the cable from the clutch pedal inside the car.
9. Remove the rubber buffer of support on the gearbox and remove the wire.

Setting

PERFORMANCE ORDER
1. The clutch cable is always replaced with the adjustment mechanism. The mechanism of adjustment at the new ropes compressed locking tape.

A warning

Do not bend the clutch cable, otherwise the operation of the adjusting mechanism can be broken.


2. Attach a rope to the lever off.
3. Insert the rubber grommet into the cable guide on the gearbox.
4. Enter the wire in the front wall and the wear on the clutch pedal.
5. Insert the wire into the guide support bracket.
6. Remove the locking belt adjustment mechanism to check clutch.

Check

PERFORMANCE ORDER
1. Press the clutch pedal at least 5 times before it stops.
2. Pull cable sheath for the plastic coupling compound (1) is about 10 mm in the direction (2) - cm. Braid should move freely.
3. If the inspection work is required to produce multiple, first it is necessary each time the clutch pedal, since the adjusting mechanism after each inspection locked and therefore can not be compressed.
A warning

Do not open the case of the automatic adjustment, since it is impossible to reassemble.






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