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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volvo S40 / V40 (from 1996 to 2000, the year of issue)

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Volvo S40 / V40
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Volvo
S40 / V40
General Information
Operation and maintenance of car
Design and specifications Engine
Engine repair
Transmission
Brakes
Front suspension and steering
Rear suspension
Overview
Maintenance and repair
Check and adjust wheel alignment
Replacing the upper link
Replacing the traction control convergence
Removal of the lower arm
Replacing the rubber bushings of the lower arm
Installation of the lower arm
Replacing the front rubber bushings of the trailing arm
Replacing the longitudinal arm
Replacing the spring and shock absorber of the rear wheel
Replace anti-roll bar
Engine Management System Fenix 5.1
Electric. Wiring and components
Body
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Replacing the front rubber bushings of the trailing arm



To remove the sleeves, do the following:

Preparatory work to replace the trailing arm bushings
Fig. 8.13. Preparatory work to replace the bushings of the trailing arm 1 - mudguard;
2 - a bolt; 3 - Bracket


- Remove the splash guard 1 (Fig. 8.13) Bracket 3 parking brake cable;
- Establish a support under the body, but so that the wheel is not cleared;
- Disconnect the traction control from the toe of the trailing arm, unscrew the bolt 2 from the front of the rubber sleeve, pull the trailing arm down and lock;

The use of the special tool 999 5575 to replace the front rubber bushing
Fig. 8.14. The use of the special tool 999 5575 to replace the front rubber bushing


- Mount sleeve 999 5632 (Fig. 8.14) and the screw 999 5589 on the special tool 999 5575;
- Insert the screw into the rubber plug, put the sleeve 999 5632-2 and tighten the nut;
- Extract the rubber plug and remove it with a special tool;
- Clean the trailing arm;
- Cover the rubber grommet mounting grease 1161006-0;
- Install the special tool on the screw 999 5632 999 5589;
- Install the screw and the new rubber plug, make sure of the correctness of its installation;
- Install rubber grommet in the special tool 999 5632 outside, tighten the nut with your fingers;
- Press in the rubber grommet in the trailing arm until it stops;
- Remove the special tool;
- Make sure that the rubber sleeve acts equally on each side;
- Lift the trailing arm and put the bolt 2 (see. Fig. 8.13);
- Fit the thrust control of a convergence on the trailing arm. Tighten the bolts to 35 Nm;
- Remove the support and swing the car a few times up and down;
- Tighten the bolt to a torque of 90 Nm;
- Put the parking brake cable bracket, tighten the four bolts to
21 Nm;
- Put the mudguard and tighten the bolt to 15 Nm.




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Installation of the lower arm
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Replacing the longitudinal arm

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