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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Hyundai Accent (2000 release)

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Hyundai Accent
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Hit Counter by Digits


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The front cover and the oil pump



1 - cork, 40-50 N ??? m;
2 - O-ring;
3 - plunger;
4 - bolt, 12-15 N ??? m;
5 - a forward sealing ring;
6 - The front cover;
7 - internal gear oil pump;
8 - External gear oil pump;
9 - a cover of the oil pump;
10 - a lining;
11 - a lining;
12 - maslozabornaya tube;
13 - a bolt, 15-22 N ??? m;
14 - oil pan;
15 - Oil filter.

A warning

When installing the plug you want to use a new sealing ring.


Withdrawal

PERFORMANCE ORDER
1. Remove the timing belt.
2. Remove all screws on oil sump.
3. Remove the oil pan.
4. Remove the oil filter.
5. Remove the front cover from the cylinder.
6. Remove the oil pump.
7. Remove the internal and external gear pump the oil out of the front cover, previously noting their relative position.
8. Remove the plug and remove the spring and plunger.

Check

PERFORMANCE ORDER
1. Check the front cover for cracks or damage and replace it if necessary.
2. Inspect the O-ring for wear or damage working edges and replace it if necessary.
3. Check the condition of the oil pan and replace it if necessary.
4. Check the oil strainer for damage and replace it if necessary.
5. Check the front cover for wear or damage in contact with the gear oil pump and replace it if necessary.
6. Check the safety valve mounted in the front cover.
7. Check the shape and damage the spring safety valve.

The length of the spring in a free state: 46.6 mm
Length under load: 6.1 kg / 40.1 mm

8. Check for worn or damaged gear teeth oil pump.
9. The probe measure the gap between the gear and the oil pump jack in a cover.

Maximum permissible backlash external gear of the oil pump: 0,12-0,18 mm

10. The probe measure the gap between the teeth of the gear oil pump.

Maximum permissible backlash between the teeth of the gear oil pump: 0.001-0.003 mm

11. The metal ruler and a feeler gauge, measure the side clearance of the oil pump gear.

Maximum permissible backlash of rotors of the oil pump: 0.04-0.06 mm


Installing the front cover

PERFORMANCE ORDER
Install the front cover with a new lining and fix bolts, having tightened their demanded moment.

The length of the bolts: A - 25 mm; In - 28 mm; C - 45 mm; D - 60 mm; torque - 12-15 N ??? m

Install front oil seal ring

PERFORMANCE ORDER
1. Inspect the O-ring for wear or damage working edges and replace it if necessary.
2. Check the spring ring, confining working edges of a sealing ring.
3. Lubricate the outer surface of the new O-ring with engine oil. The special tool 09231-22100 or sleeve of appropriate diameter, set the O-ring on the crankshaft until it touches the front cover.
4. The special tool 09231-22000 install the O-ring fully into the socket of the front cover.
5. Install the crankshaft pulley, timing belt and crankshaft pulley.
6. Replace the oil filter.
7. Remove any remnants of the old gasket mating surface of the oil pan and the engine block.
8. Apply a continuous layer of the sealant 4 mm on an interfaced surface of the oil pan. Around the bolt holes sealant placed on the inner side. After applying the sealant must install pallet no more than 15 minutes.
9. Install the oil pan to the engine block and tighten bolts.

Tightening torques: 6-8 N ??? m


Install the oil pump

PERFORMANCE ORDER
1. Install the outer and inner gear of the oil pump in the front door.
2. Install the oil pump cover and secure it with screws. After tightening the bolts, make sure that the gears are turned easily and smoothly.

Tightening torques: 6-9 N ??? m
3. Install a safety valve, a spring and screw cap, having tightened its demanded moment. Before installation grease relief valve engine oil.

Tightening torques: 40-50 N ??? m




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