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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz Sprinter (from 1995 to 2000, the year of issue)

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Mercedes-Benz Sprinter
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Mercedes-Benz
Sprinter
General Information
Engine
general description
Removal and installation of the power unit
Disassembly and assembly of the engine
Cylinder Head
Cover the camshaft drive mechanism
The pistons and connecting rods
Cylinder block
The crankshaft and flywheel
Pulley and torsional vibration damper Crankshaft
Rear lip crankshaft and its holder
The front lip of the crankshaft
The mechanism of the camshaft drive
Removal and installation of the chain tensioner camshaft drive
Removing and installing the camshaft drive chain
Removal and installation of chain tensioner shoe
Removal and installation of dampers drive chain
Removing and installing crankshaft sprocket
Removal and installation of a camshaft
Gas distribution mechanism
Hydraulic valve lifters compensators
Greasing system
Cooling
injection systems and exhaust
Coupling
Manual transmission
Front Axle
Rear axle and driveshaft
Front and rear suspension
Steering
Brakes
Electrical system
Tires and wheels
Automatic Transmission
Map service
Applications
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Removal and installation of the chain tensioner camshaft drive



Chain tensioner located on the side on the right side of the cylinder head. The effort to create a chain tensioner spring force and the pressure of the engine oil. Oil contained in the device for tensioning the chain, also serves as a damper shocks caused by choppy chain during engine operation. Chain tensioner can not be repaired, so in case of failures in the work must be replaced with a new one.

Location of the tensioner (1) Circuit
Fig. 97. Place the tensioner (1) of the chain




Chain tensioner can easily be removed, but it is recommended to get a hand press for subsequent mounting the tensioner on the engine. It can also come in handy tabletop drill press. On the tube there are two tensioner hex-key: large and small. A wrench is necessary only to unscrew the large hexagon. If you start to unscrew a small hexagon, the chain tensioner can disintegrate inside apart. In Fig. 97 shows the location of the plug on the chain tensioner is mounted on the car engine. In case of doubt in good tensioner should be replaced.
Before installing the new tensioner it should be filled with oil. For this it is necessary to lower the push rod tensioner in a vessel with engine oil. The oil level must reach the mark of the flange hexagon. Then put the vessel with its integrated tensioner by hand press (or table drilling machine) and put pressure on the push pin to the stop 7-10.

The mechanism of the camshaft drive assembly
Fig. 96. The mechanism of the camshaft drive assembly: 1 - the crankshaft sprocket; 2 - tensioning shoe chain; 3 - chain tensioner; 4 - star camshaft drive; 5 - pacifier chain; 6 - sprocket drive of the fuel pump; 7 - pacifier chain; 8 - the lever of the chain tensioning drive of the oil pump; 9 - the oil pump drive sprocket




After filling tensioner oil should be checked compression: it should be done slowly, evenly, and only with a specific application efforts. After that you should put the gasket and install the tensioner to its place in the engine. Tightening torque should be 80 Nm. The push rod tensioner should sit on the tensioning shoe, as shown in Fig. 96.




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The mechanism of the camshaft drive
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Removing and installing the camshaft drive chain

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