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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Passat B5 (from 1996 to 2004, the year of issue)

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Volkswagen Passat B5
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Pull the starter relay
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The basic malfunctions of the generator
The basic malfunctions of a starter
Electrical circuits
 


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The basic malfunctions of a starter



If the starter does not hear the click of the traction relay and the starter motor does not work, check whether the voltage is supplied to the terminal 50. When the engine starts the voltage at terminal 50 must be at least 10 V. If the voltage is below 10 V, check the electrical power supply circuit of a starter. To check the starter circuit, follow these steps.

Apply the handbrake and set gear lever to the neutral position. Turn on the ignition.

Using an additional wire cross section 4 mm2, connect terminals 30 and 50.

If the starter motor starts to rotate, then faulty electrical circuit power starter.
CAUSE
SOLUTION
The starter does not work
Low Battery Charge the battery.
When connecting terminals 30 and the starter 50 starts Restore the electrical power supply circuit of a starter.
Open or short to ground in the starter Check the condition of the wires and, if necessary, replace them.
Current reduction due to weak attachment or oxidised wire Clean the contacts and secure the wire.
There is no voltage at terminal 50 of the traction relay Open circuit power starter, which must be restored.
The starter rotates slowly and turns the engine crankshaft
Low Battery Charge the battery.
Current reduction due to weak attachment or oxidised wire Clean the contacts and secure the wire.
Carbon brushes insufficiently densely adjoin to a collector or are defective Check the condition and, if necessary, replace the carbon brushes.
The carbon brushes come into contact with the collector Replace carbon brushes.
The working surface of the reservoir is damaged Pereshlifuyte working surface of the collector or replace an anchor.
The voltage applied to the starter at least 10 Check the starter relay or the traction relay.
Faulty magnetic switch Replace magnetic switch.
The starter works normally, but does not turn the engine crankshaft
Dirty or defective starter drive gear Clean or replace the starter drive gear.
Worn flywheel Replace the flywheel.
There is no decoupling gear starter flywheel
Dirty or damaged starter drive gear or screw-thread on the shaft of the starter Clean or replace the pinion gear or starter armature.
Faulty magnetic switch Replace magnetic switch.
Decreased elasticity or broken recoil spring Replace return spring.
The starter continues to run after the ignition key is turned off it
Sticking contacts of the traction relay Immediately turn off the ignition and remove a wire of weight from the accumulator.
The ignition switch does not disconnect the starter Immediately remove a wire of weight from the battery and replace the ignition switch.





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