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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Polo (from 1994 to 2001, the year of issue)

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Volkswagen Polo
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Volkswagen
Polo
General Information
Engine
Greasing system
Cooling
Fuel-injection systems
Ignition system
Coupling
Manual transmission
The drive wheels
A steering without the amplifier
Removal and dismantling of the steering control
Withdrawal
Setting
Adjust the play of the steering mechanism
Steering column
Tie Rod End
Adjusting the front wheels
A steering with the hydraulic booster
Front suspension
Rear suspension
Brakes
Electrical
Heating and ventilation system
Automatic Transmission
Applications
 


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Setting



Installing the steering is carried out in reverse order with the following;
- Seals during the installation of the steering mechanism should be lubricated with soapy water (dishwashing detergent). Check cleanliness of the sealing surfaces. Pay attention to the fact that the seal 16 (see. Fig. 239) puts the mark TOP upwards;

Details steering tie rod
Fig. 239. Details of steering tie rod: 1 - hinge tie rod; 2 - hexagon nut, 50 Nm; 3 - clamping ring up with a mustache; 4 - Case; 5 - a collar; 6 - the right steering rod; 7 - lock nut, 50 Nm; 8 - the left steering rod; 9 - Self-hexagon nut, 30 Nm ,; 10 - the lever; 11 - hexagonal nut, 30 Nm; 12 - Rod Rod End Left; 13 - hex bolt, 30 Nm; 14 - the adjusting screw; 15 - the steering mechanism; 16 - rubber seal; 17 - hex bolt, 30 Nm; 18 - an intermediate shaft with universal joints




- Set the steering mechanism on the chassis;
- Lift the frame and at the same time introduce a universal joint of the intermediate shaft engages with the small gear. This assistant must operate the lifting device to ensure the engagement;
- Install the four mounting bolts of the steering mechanism and tighten crosswise to 30 N ?� m after planting reliable steering. It is necessary to ensure that the seal is securely adjacent to the strip and it was closed the hole in the body.
- The nut on the universal joint is replaced by new self. Tighten the bolts to 30 Nm;
- Establish the correct position subframe and tighten the bolts to 50 Nm then tighten them another 90 ?�;
- Connect tie rods to the steering lever. Screw new self-locking nuts and tighten to 30 Nm;
- After installation to check alignment of the front wheels and adjust if necessary, as described in Section. 10.5.




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Withdrawal
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Adjust the play of the steering mechanism

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