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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Transporter, Caravelle (1990 release)

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Volkswagen Transporter / Caravelle
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Volkswagen
Transporter / Caravelle
Instructions
Engine
General Data Engine
Removing and installing engine
Removing radiator
Removal and installation of a mudguard of the engine
Toothed belt
Cylinder Head
Removal and installation of the cylinder head
4-cylinder gasoline and diesel engines
Diesel engine
5-cylinder petrol engine
5-cylinder diesel engine
Removing and installing the camshaft
Hydraulic bucket tappets
Replacing valve stem seals
Valve
Compression Test
Belt
Troubleshooting Engine
Ignition system
Lubrication system
Engine cooling system
The power supply system of the engine
Fuel injection
Exhaust system
Coupling
Transmission
Suspension
A steering
Brakes
Wheels and tires
Body
Electrical
 


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Diesel engine



Withdrawal

PERFORMANCE ORDER
1. Disconnect the wiring from the switch of the fuel delivery and spark intensity.
2. Clean the cleaning agent with cold supply lines to the joints with the pump and injector and unscrew. Holes close the respective caps. The form does not change the bend pipes.
3. Remove the spark plugs and injectors (see. Subsection 2.17.7.2 and Subsection 2.17.7.5).

Setting

PERFORMANCE ORDER
1. Refinement of the cylinder head of the diesel engine is not allowed.
2. Depending on the piston projection mounted cylinder head gaskets of different thicknesses. When replacing the gasket pay attention to the designation of the old gasket and install new gasket with the same designation. The black arrow - part number, the white arrow - cutouts / holes.
3. Before installing the cylinder head screwed into the outer holes on the inside of the guide pins 3070.
4. If there is no guide pins, make the centering cylinder head guide pins. To do this, cut off the head from the old cylinder head bolts and propylene slot screwdriver.
5. Screw the guide pins into the holes 8 and 10 (see FIG. Subsection 2.6.1). Crank for the pulley so that all pistons stood about the same height.
6. Install the cylinder head.
7. Install the remaining 8 cylinder head bolts with washers and tighten by hand. Bolts cylinder head is always replaced.
8. Unscrew the guide pins with a screwdriver, install the two remaining cylinder head bolt washers with the lining and tighten by hand.
9. Bolts cylinder head of the diesel engine is also delayed as a gasoline engine, but other than that, additionally, once again are tightened to the engine is warm.
10. The gasket cylinder head cover only replace if damaged.
11. Install the glow plug (see. Subsection 2.17.7.2).
12. Install the nozzle (see. Subsection 2.17.7.5).
13. Clean the means of cold clearing connection supply lines. Fixed nut is tightened to 25 Nm.
14. Connect the wires to the switch the fuel supply and spark plugs.
15. Check the start of the supply of high pressure fuel pump (see. Subsection 2.17.7.6).
16. Tighten the cylinder head bolts in the engine is warm. To do this, warm up the engine in motion, keep idling until the radiator fan (oil temperature above 50 ?�).
17. Stop the engine.
18. Unscrew the cylinder head cover.
19. Tighten the bolts a rigid key, without weakening and at a time 1/4 of a turn (90 ?�). Observe the tightening sequence (see. Fig. Tightening the cylinder head bolts).
20. Install the cylinder head cover.

A warning

Dozatyazhka cylinder head bolts after 1000 kilometers unacceptable.






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5-cylinder petrol engine

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