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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mazda 323 (1985 release)

general info. full specifications. diagnostics. hints. tips. tricks
Mazda 323
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Mazda
323
Introduction
eleven About this Guide
Cars of mark Mazda-323 - an introduction
The vehicle identification number
Acquisition of spare parts
Technology services, tools and workplace equipment
Starting the engine from the auxiliary power
Jacking and towing
Automotive chemicals, oils and greases
Troubleshooting
Current service
Maintenance work
Transmission / drive wheels
Brakes / tire / wheel
Steering / front wheel drive
Electric Car
Body / internal equipment
Gasoline engines
Engine oil
Engine cooling system
Ignition system
The power supply system, the carburettor, fuel injection system
Diesel engine
Exhaust
Coupling
Manual gearbox
Automatic Transmission
Suspension and steering system
Brakes
Wheels and tires, a body, car coloring, care of the car
Electrical system
Heater, illumination system, devices
Controls and operation receptions
Electrical diagrams
 


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Current service



Maintenance intervals

Every 5000 km or every 6 months

Engine: oil change.

Every 10 000 km or every 6 months

Engine

Engine oil: Replace, replace the main oil filter.

Engine: Visual check of tightness.

Cooling and heating systems: Check the fluid level, the concentration of antifreeze agent. Visually check for leaks and contamination of the external radiator.

Belts: Check the tension and condition of all belts and adjust if necessary.

The air filter element: Check contamination and replace if necessary.

Exhaust system: Check for damage.

Petrol engine: Check idling and the maintenance WITH warm engine and adjust if necessary at engines without catalyst.

Ignition system: Check the ignition timing and adjust if necessary.

Transmission, drive wheels

Manual transmission: Check oil level, top up if necessary.

Housings hinges: check for leaks and damage.

Clutch pedal: Check the clearance and adjust if necessary.

Brakes, wheels and tires

Brakes: Check the pipes, hoses and brake cylinders and connections for leaks and damage. Check brake fluid level, top up if necessary.

Disc brakes: Check the thickness of the brake pads.

Hand brake: Check the clearance and adjust if necessary.

Tires: Check the profile depth and tire pressure; check the tires for wear and damage (including spare wheel).

Wheel Nuts: Tighten to the required torque.

Suspension and steering

Tips of steering drafts: Check the play and attachment, check anthers.

Steering: Check backlash, check out covers for leaks and damage.

Servo: Check the fluid level, if necessary top up the hydraulic oil.

Front and rear suspension: Visually inspect the suspension elements for damage.

Electrical

All current users: check the work.

Lighting system: Check and adjust if necessary lights.

Buzzer: Check.

Wipers: Check wear rubber bands.

Windshield: Check operation, check the adjustment of the nozzles, to add a liquid.

Battery: Check the voltage and electrolyte level.

Body

Varnish, protective sealant bottom and preservation of cavities: Check, if necessary, updated.

Every 20 000 km or once every 12 months

Engine

Diesel to 9/89 MY .: Replace oil filter bypass

Gasoline Engine: Replace the spark plug.

Injection engine: Set the throttle position sensor.

Petrol engines: Replace fuel filter.

Engine (designation E1, EZ, E5, OT, B5, B6 before 9/89 MY. PN): adjust the valve clearance.

Cooling and heating: Replace coolant concentrate.

Transmission, drive wheels

Automatic transmission: Check oil level, top up if necessary.

The differential and transfer case (all-wheel drive models): Check oil level, top up if necessary.

Brakes, wheels and tires

Drum Brakes: Check brake pads and drums

Suspension and steering

Front and rear suspension: Tighten the nuts and bolts to the required torque.

Body

Door hinges and locking plates: Coat. Seat belts: check if any damage, replace if necessary.

The following work should produce an additional:

Every 2 years

Brakes: Replace brake fluid.

Every 2 years or every 40 000 km

The engine (model before 9/89 MY.): Tighten the cylinder head bolts.

Engine: Tighten bolts of the intake and exhaust manifolds

Engine: Replace coolant.

Injection engines: Replace fuel filter.

The air filter: Replace.

The differential and transfer case (all-wheel drive models): replace oil.

Every 4 years or every 80 000 km

Manual transmission: Replace transmission oil.

Every five years, or every 100 000 km

Engine: Replace the toothed belt.





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