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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mazda 323 (1985 release)

general info. full specifications. diagnostics. hints. tips. tricks
Mazda 323
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Mazda
323
Introduction
eleven About this Guide
Cars of mark Mazda-323 - an introduction
The vehicle identification number
Acquisition of spare parts
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Starting the engine from the auxiliary power
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The power supply system, the carburettor, fuel injection system
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Hit Counter by Digits


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Troubleshooting



Engine

The engine runs poorly or not run at all

Errors at startup.

  • On a cold engine: Once fully press the gas pedal and release. Fully squeeze the clutch and start the engine.
  • If the temperature is below freezing or the vehicle is not operated for several days, the gas pedal should squeeze two or three times
  • On a warm engine: When you start to squeeze the gas pedal to half. Start the engine. When the engine starts, let go of the gas pedal. Do not pump the gas pedal.
  • Warm: Fully squeeze the gas pedal and hold in this position (no pump) to start the engine. After starting the pedal is released.

Injection engine: When you start to squeeze the gas pedal is not.

Diesel engine:

  • On a cold engine: Turn the ignition switch when the indicator light goes out, fully press the clutch pedal and the gas and start the engine.
  • On a warm engine: Preheat is not required ,, the engine can be run at once. If the engine does not start immediately, wait a little and repeat the start. Before the gas supply to the engine for a while at idle.

The ignition system is faulty or dirty. Check the ignition system according to the table of faults.

The power supply is defective or contaminated. Check the power supply system according to the table of faults.

Starter turns very slowly. Charge the battery. Check the starter.

Valve clearance does not meet the requirements. Adjust the valve clearance.

Shifted timing. Check timing, check the tension of the toothed belt.

Too low pressure compression. Adjust the valve clearance, go through the engine.

Faulty cylinder head gasket. Replace gasket.

On the diesel engine: preheat system is faulty. Check preheat system according to the table of faults.

Defective nozzle. Check the nozzle.

Faulty fuel pump. Check the pump.

Engine lubrication system

The indicator lamp is not lit after the ignition is switched on

Faulty oil pressure switch. Switch on the ignition. Disconnect the sensor wire and shorted to ground. If the lamp lights, replace the sensor.

On the sensor is not energized, the contacts corroded. Check the electrical wires and contacts.

Warning light. Replace the warning lamp.

The warning lamp does not go out after starting the engine

Oil is too warm. Normally, if the warning lamp goes out after the gas supply.

The warning lamp does not go out after a gas or lights while driving

Oil pressure too low. Check the oil level.

The wire to the oil pressure switch has a short circuit to ground. Disconnect the cable from the sensor and lay to one side (not closing on the weight).

Oil pressure sensor is faulty. Replace sensor.

Too low oil pressure at all speeds

The engine is too little oil. Top up oil.

Clogged strainer. Remove the pan and clean the strainer.

Worn oil pump. Remove the oil pump and check and replace if necessary.

Bearing damage. Remove the engine.

Too low oil pressure at low engine speeds

Pressure relief valve stuck in the open position due to contamination. Remove the check valve.

Too high oil pressure at a speed higher than 3000 r / min

Pressure reducing valve does not open due to contamination. Remove the check valve.

Engine cooling system

The coolant temperature is too high, the needle is in the red region

The system is too little coolant. The expansion tank must be filled up to the mark. If necessary, add a liquid. Check the tightness of the cooling system.

The thermostat does not open, the coolant circulates only in the small loop. Check whether the warm upper coolant hose. Otherwise, remove and check the thermostat, if necessary, replace it. On the way: remove the thermostat. Without thermostat engine reaches its normal operating temperature within, or does not reach, so a faulty thermostat replaced as soon as possible.

Too little tension multirebristogo belt water pump. Check and adjust the tension.

Dirty fins. Blow the radiator with compressed air from the engine.

Radiator clogged inside of lime or rust, the lower radiator hose is cold. Replace the heat sink.

The fan is not working. Check the tightness and the contact plug on the fan motor and thermoswitch. Check the temperature switch. On the way: Disconnect the plug from the temperature switch. The fan will run constantly until the ignition is switched on. As a rule, additional cooling fan is only necessary when driving in urban or short segments. Check whether the voltage applied to the fan motor connector (ignition is on, thermal switch jumper plug). If so, replace the fan motor.

Defective radiator cap. Perform a pressure test (performed in the workshop).

Faulty coolant temperature. Check index / sensor.

Ignition system

The engine runs poorly or not run at all

No spark plugs, distributor cap wet, contaminated. Clean and dry the distributor.

Cracks in the cover of the distributor, burned-out channels. Replace the distributor cap.

Worn contact piece of coal in the cover of the distributor. Replace ember.

Faulty slider valve. Replace slider.

Too high resistance of the slider valve. Replace slider.

Too high resistance to ignition cable / spark tip. Replace the ignition cable / spark tips.

Tips candles are connected properly. Connect the spark in the sequence 1-3-4-2.

Spark plugs wet because of the many attempts to start. Clean and dry the spark plug.

Spark plugs outside wet or contaminated. Clean and dry the spark plug, candles and put on protective caps silicone caps.

Too low power ignition coil. Check the tightness and the contact wires at the ignition coil.

Cracks and channels of burnout in the ignition coil. Replace the ignition coil.

Voltage loss due to touch the electrical connections or wiring on the engine hoses. Route wires properly.

Strongly shifted the moment of ignition. Adjust the ignition timing.

Power supply to the less than 9.5 V. Check level of battery charge.

Faulty Hall sensor. Check Hall sensor (performed in the workshop).

Carburetor

A cold engine does not start

Do not close the starting valve. Check automatic cold start.

Home damper rod or have a heavy course. Make valve stroke free.

Is loose or the valve axis of the starting of the drive arm. Remove the cover of the carburettor. Drive new axis, if necessary driving lever insert ball and spring.

The throttle is opened enough. Adjust the gap throttle.

The fuel supply is interrupted. Check fuel supply

  • The fuel tank is empty. Pour fuel
  • Leaking fuel lines, flattened. Check
  • pipes and replace if necessary
  • Leaking fuel pump. Replace the fuel pump
  • Ruptured diaphragm fuel pump. Replace the fuel pump.

Leaky float needle valve float. Replace, check the level of the float.

Dirty or clogged nozzles. Clean and replace.

Engine stalls at cold start

Start valve does not open a heavy door. Make it easy to move the damper.

Not enough fuel in the float chamber due to evaporation on a hot engine. Make start again several times to squeeze the gas pedal and start the engine with the pedal depressed.

Engine stalls before reaching the operating temperature

See. Section Engine stalls at cold start.

Adjusting the idling does not meet the requirements. Adjust the number of revolutions and the CO content.

The engine draws the outside air. Check the tightness of the intake tract.

Worn throttle shaft. Replace carburetor.

Is loose jets in the carburetor. Tighten.

Is loose carburetor. Tighten the nuts, if necessary, install a new gasket carburetor.

Difficult to hot start

Pereobogaschenie due to evaporation and condensation of the fuel. Start the engine at full throttle (Hold down the gas pedal).

Vapor lock in the fuel system. Run the engine at full throttle and drive off with increased speed. If you still have to change the brand of gasoline ,, brand gasoline to refuel.

It has not reached full power outages at full load

Working too lean or too rich.

  • Dirty fuel filter. Replace the
  • Dirty jets. Clean
  • The fuel level is too low / too high.

Adjust the float

  • Clogged ventilation gas tank. Clean
  • The throttle valve does not open fully. Adjust the drive gas.

Too little air flow.

  • Start valve does not open fully. Adjust the valve drive home
  • Dirty air filter element. Clean and replace if necessary.

Fuel Injection System

The engine does not start

When the starter electric fuel pump is not working. Check whether the applied voltage to the pump. Check the electrical contacts on the good conductivity.

Zalipla injection valves. Check valves, replace if necessary.

Too low fuel pressure. Check the fuel pressure.

Faulty air mass meter. Check air mass meter.

Faulty connector on the control unit. Check the plug and replace if necessary.

A cold engine is started badly, works unstably

CO content does not meet the requirements. Check CO content and idling.

Faulty coolant temperature sensor. Check the temperature sensor.

Leaky air intake system. Check the connections of inlet system.

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A battery

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Recharging, dilution (especially in summer). Fill with distilled water to the desired level (on a charged battery).

The electrolyte acts of traffic jams

Too high voltage charging. Check the voltage regulator.

Too high a level of electrolyte. Draw off the excess electrolyte suction.

The density of the electrolyte is too low

The density of the electrolyte in one of the cans is significantly lower than the others. Short circuit in one bank. Replace the battery.

The electrolyte density in two adjacent banks is clearly lower than in the other. Leaky bulkhead, because of this there is a conductive connection between the banks, because of which they are discharged. Replace the battery.

The battery is exhausted. Charge the battery.

Faulty Generator. Check generator when necessary to repair or replace.

Short circuit in the wiring. Check the electrical system.

The electrolyte is due to errors in the service contains a large amount of water. Align ratio.

The density of the electrolyte is too high

I topped up with acid. Align ratio.

Output power is too low, the voltage drops sharply

The battery is exhausted. Charge the battery.

Too low voltage charging. Check voltage regulator, replace if necessary.

Terminals for reduced or oxidized. Clean the terminals, especially the lower side.

Bad connection between the battery weight, engine and body. Check the weight of the compound, if necessary, install metal compounds or tighten bolts.

Too much self-discharge the battery due to contamination of the electrolyte. Replace the battery.

Battery sulfated (gray-white coating on the plus and minus plates). Charge the battery trickle to remove plaque, if after repeated charging and discharging power output remains low, replace the battery.

The battery is worn out, the active mass of the plates out of order. Replace the battery.

Insufficient battery charging

Faulty generator, voltage regulator or contact wires. Check generator and a voltage regulator, repaired or replaced; perfectly secure wire.

V-belt is loose. Tighten or replace V-belt.

Too many consumers. Install more capacious battery.

Long recharging

A fault in the voltage regulator may be in the generator. Replace the voltage regulator or check generator.

Generator

Charge indicator lamp does not light up when the ignition

The battery is low. Charge the battery.

Loose or corroded weight of the tire on the generator. Check the contact reliability workpiece, tighten the bolt.

Lamp burns. Replace.

Blown fuse. Replace the fuse plug and charge.

Faulty regulator. Check controller, replace if necessary.

Broken wire between the generator, ignition switch and control lamp. Check voltmeter on the scheme.

Is open connector between the generator and the relay board. Check, if necessary, replace the plug.

The carbon brushes are not adjacent to the slip ring. Check the free speed and the length of the brush.

Blown field winding. Replace the rotor.

Charge indicator lamp does not go out when the number of revolutions

V-belt is loose. To pull a V-belt.

Worn carbon brushes. Replace carbon brushes.

Faulty regulator. Check controller, replace if necessary.

The wire between the generator and the control lamp has a short to ground. Replace wiring harness.

Charge indicator lamp lights up when the ignition is turned off

Plus-diodes are shorted. Check diodes, diode replace fee.

Starter

Starter does not rotate when you turn the ignition

The battery is low. Charge the battery.

Jumper terminals 30 and 50 Starter: The starter rotates. Broken wire 50 to the ignition starter switch is faulty. Repair the open, replace defective parts.

Broken cable or connector weight, the battery is low. Check battery cables and connectors.

Inadequate flow of current due to the weakened or oxidised sockets. Clear poles and battery terminals, check the connections between the battery, starter and weight.

There is no voltage at terminal 50 of the traction relay. Broken wire, starter switch is faulty.

Faulty starter relay. Check switch and replace if necessary

The starter rotates slowly and crank

Low battery. Charge the battery.

Flooded summer oil. Pour universal oil.

Inadequate flow of current due to the weakened or oxidised sockets. Clear poles and battery terminals, check the connections between the battery, starter and weight.

The carbon brushes are not adjacent to the collector, jammed in the guide, worn, broken, oily or dirty. Check brushes, clean or replace. Check guide.

Insufficient distance between brushes and collector. Replace brushes and clear directing brushes.

Collector in the grooves or burned and zamaslilsya. Process collector or replace an anchor.

There is no voltage at terminal 50 (min. 8). Check the starter switch or a magnetic switch.

Faulty magnetic switch. Replace magnetic switch.

Starter grasps and rotates the engine jerky

Faulty drive gear. Replace the drive pinion.

Gear contaminated. Clear gear.

Faulty flywheel. Process a gear wreath, if necessary, replace the flywheel.

Gear starter does not depart from the crown

The drive gears or threads are dirty or damaged. Clean or replace the drive gear.

Faulty magnetic switch. Replace magnetic switch.

Return spring weakened or torn. Replace return spring.

The starter continues to run after the release of the ignition key

The traction relay is stuck, not disabled. Immediately turn off the ignition, replace the traction relay.

Not turned off the ignition. Immediately disconnect the battery, replace the ignition switch.

Wiper

Wiper blades

Slippage

Rubber contaminated. Clear gum stiff nylon brush and a solution of washing agents or alcohol.

Frayed edges of brushes, rubber bands worn or broken. Replace gum.

Older gum, cracked surface. Replace gum.

In the purification of residual water immediately gather in drops

The windshield is dirty varnish polish or oil. Clear windshield remover with a clean rag with grease, oil, silicone.

Brush cleans sided - one side is good, the other is not

Elastic deformed in the same direction "is no longer tilted." Install new eraser.

Wiper arm is twisted, the brush is not exactly adjacent to the glass. Gently turn the lever until it reaches a vertical position.

Untreated surfaces

Elastic pulled away from the rim. Carefully insert the rubber band into a frame.

Wiper adjacent to the glass unevenly as bent spring strips or plates. Replace brush. This fault is primarily appears at negligent installation of a spare brush.

Too small force pressing the lever. Lightly oil the hinges wiper arms and springs or install a new lever.





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