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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mazda 626 (from 1991 to 1998, the year of issue)

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Mazda 626
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Mazda
626
Instructions
Maintenance
Engines
Petrol engines (1,6 and 1,8 liters)
Gasoline 4-cylinder engine (2 liters)
Gasoline engine V6 (2,5 liters)
A partition of engines (1,6 and 1,8 liters)
Bulkhead engine (2.0 liters and 2.5 V6)
Introduction
Specifications
Repair work without dismantle of the engine from the vehicle
Engine Overhaul
Check with a vacuum gauge
Compression Test
Methods for removing the motor
Removing and installing engine
ENGINE OVERHAUL
A partition and check of a head of cylinders
Valves
Assembling the cylinder head
Removal of pistons and rods
Removing the crankshaft
Checking cylinder
Honing cylinders
Check of pistons and rods
Checking crankshaft
Check and selection of radical bearings and bearings of rods
Check the camshaft and pushers
The order of assembly of the engine
Installation of the piston rings
Installing the crankshaft
Installing the crankshaft rear oil seal
Installation of pistons and rods
The diesel engine of 2.0 liters
Systems of an electric motor
Heating and ventilation
Fuel system
An exhaust system
Transmissions
Coupling and semiaxes
The brake system
Chassis
Body
Electrical
Wiring
Tips and Tricks
 


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Compression Test



Disconnect ignition system, having disconnected the high tension of the ignition system of the ignition distributor cap, and grounding it on the block.

Connect the device for compression measurement to the spark plug hole of the cylinder N1.

Pressure gauge compression

Meter hose is connected to the adapter, and the adapter is screwed into the spark plug hole.

Fully open the throttle and spin the crankshaft of the engine starter. After one or two turns of the compression pressure should increase to a peak and then stabilize. Record result.

Spend similar check with other cylinders and write down the received indications.

Pressure in all cylinders should be identical. The difference is more than 2 bar between any two cylinders means malfunction. In the serviceable engine pressure should accrue quickly. A small pressure of the first step gradually raising at the subsequent steps, specifies that piston rings are worn out. A small pressure of the first measure, which does not accrue at the subsequent steps, specifies in leak in valves or on the punched lining of a head. Deposits on the lower parts of the valve can also cause a low compression.

If the inspection you have any doubts, contact the experienced professionals.

If pressure, in what or the cylinder too low, spend the following check to establish the cause. Pour a teaspoon of engine oil into the cylinder through the spark plug hole and recheck pressure.

If after adding the oil pressure increased by compression, this means that the worn piston or cylinder. If the pressure is not increased, means, the reason in the worn out or scorched valves or in the punched lining of a head of cylinders.

Low pressure in two next cylinders practically always means that between them the head lining is punched.

If one of the pressure cylinders is about 20% lower than in the rest of the engine and poor idling, this means that the cause is possibly worn camshaft lobe.

If the pressure is too large, then most likely, the walls of the combustion chambers are covered with deposits of coal.

Once validated, screw in spark plugs on places and connect ignition system.





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