REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf II, Jetta (from 1983 to 1992, the year of issue)

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Volkswagen
	Golf 2 / Jetta
		General Information
		Engine
			Removing and installing engine
			Disassembly and assembly of the engine
				Engines in volume of 1,1 and 1,3 l
				Engines in volume of 1,6 and 1,8 l
				Diesel engine
					Camshaft drive
					Removal and installation of the cylinder head
					Dismantling the cylinder head
					Check and repair of a head of the block and its details
					Assembling the cylinder head
					Adjustment of backlashes between cams of a cam-shaft and levers of valves
					The technical condition of the valves hydropushers
					Countershaft
					Flywheel
					Crankshaft Seals
					Oil crankcase
					Oil pump
					The connecting rod-piston group
					Crankshaft
					Checking cylinder
			Engine lubrication system
			Engine cooling system
			Exhaust
		The power supply system
		Coupling
		Transmission
		Transmission
		Front-wheel Drive
		A steering
		Suspension
		Brakes
		Body
		Electrical

printable version

Oil crankcase

Details of the lubrication system of the diesel engine

1 - the oil drain plug;
2 - O-ring;
3 - the oil sump;
4 - the bolt of the crankcase;
5 - installation of casing;
6 - oil receiver the oil pump;
7 - a bolt of fastening oil receiver;
8 - a sealing ring of oil receiver;
9 - a cover of the oil pump;
10 - driven gear;
11 - oil pump housing;
12 - oil level indicator;
13 - oil filler cap;
14 - the gauge of pressure of oil;
15 - a bolt of fastening of the vacuum pump;
16 - the holder of the vacuum pump;

17 - vacuum pump;
18 - installation of the vacuum pump;
19 - a gear wheel drive and vacuum pump oil;
20 - a lining of the oil filter bracket;
21 - a bolt of fastening of an arm;
22 - an arm of the oil filter;
23 - a sealing ring of the coolant;
24 - oil cooler;
25 - a nut of fastening of the cooler;
26 - the oil filter;
27 - roller pump;
28 - a bolt of fastening of the oil pump cover;
29 - a bolt of fastening of the oil pump

If the engine is removed from the car, loosen the bolts and remove the crankcase with the gasket.

If the engine is attached to the vehicle, it is necessary to withdraw housing in the following order:

PERFORMANCE ORDER

1. Remove the plug 1 and drain the oil from the engine. Install the plug and tighten to 30 Nm (3.0 kgf-m).

2. Tighten the hand brake.

3. Raise the jack front of the car and establish on supports.

4. Remove bolts 4 and remove the crankcase 3 with seal housing 5. Install in the reverse order. When you install a new gasket crankcase 5. Tighten 4 bolts crosswise to 20 Nm (2.0 kgf-m).

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Oil pump