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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf II, Jetta (from 1983 to 1992, the year of issue)

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Volkswagen Golf 2 / Jetta
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Volkswagen
Golf 2 / Jetta
General Information
Engine
The power supply system
Coupling
Transmission
Transmission
Front-wheel Drive
A steering
Suspension
Brakes
Specifications
Brake pedal
Servo
Vacuum pump (model with a diesel engine)
The main brake cylinder
Pressure regulator
Front brake
Replacing the brake pads in the brakes of type Girling
Rear Disc Brake
Replacing the brake pads
Brake cylinder
Brake disk
Rear drum brakes
Bleeding brake system
Parking brake
Body
Electrical
 


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Rear Disc Brake



Removing parking brake cable

1 - wire;

2 - the lever;

3 - spring;

4 - a bolt;

5 - spring latch

Rear Disc Brake

1 - cap;
2 - pin;
3 - toothed washer;
4 - a nut;
5 - a washer;
6 - the bearing;
7 - Disc;
8 - the plug;
9 - a bolt;
10 - a protective casing;
11 - a nave;
12 - an arm;
13 - a beam;
14 - the parking brake cable;
15 - fasteners;

16 - Caliper;
17 - a protective cap;
18 - the piston;
19 - a cuff;
20 - a bolt;
21 - the guide rod;
22 - the plug;
23 - a bolt;
24 - air release valve;
25 - cap;
26 - cylinder body;
27 - external brake shoes;
28 - internal brake shoes;
29 - a bolt

Installing the brake pads

1 - external brake shoes;

2 - internal brake shoes;

3 - compression spring

PERFORMANCE ORDER
1. To establish basic bars under the front wheels.
2. Loosen the screws of the rear wheels.
3. To raise and establish on support a back part of the car.
4. Remove the rear wheels.
5. Rinse the brakes warm water and dry.
6. Disconnect the wire 1 (see. Fig. Removing rope hand brake) Parking brake lever 2 from.
7. Remove the upper bolt 20 (see. Fig. Rear Disc Brake) fixing the housing 26 of the cylinder to the caliper 16, holding a wrench guide rod 21.
8. Loosen the bottom bolt 29.
9. Turn the cylinder body 26 around the lower bolt 29, so as to form a free access to the brake pads.
10. To mark the brake pads 27 and 28 (if the old pad will be installed).
11. Remove the brake pads 27 and 28.
12. Check the thickness of the brake pads. The thickness of the friction lining is not less than 7 mm. Otherwise, replace the brake pads with pads.
13. Rinse alcohol landing sites of brake pads.
14. Install the brake pads 1 and 2 (see. Fig. Installing the brake pads), while keeping an eye to push the spring 3 is in the upper position and parallel to the end surface of the pad.
15. Turn the housing 26 (see. Fig. Rear disc brake) cylinder in place.
16. Install the old top bolt 20.
17. Replace the bottom bolt 29 in the new one.

A warning

The gap between the brake shoe and the outer casing protrusions must be 1 mm. The gap should be checked with a feeler gauge and adjust if necessary.


18. Check a probe clearance between the outer brake pad 27 and the projections 26 of the cylinder housing.
19. If the clearance is 1 mm, the new screw in the upper bolt 20 and tighten the two screws 20 and 29 to 35 Nm.
20. If the backlash differs from specified, unscrew the upper bolt 20 and adjust the position of the piston 18 by turning hexagon so as to achieve the required clearance.
21. Install the new upper bolt 20 and tighten the bolts 20 and 29 to 35 Nm.
22. Attach the parking brake cable (see. Fig. Removing rope hand brake) on the lever 2.
23. Adjust the parking brake (see. Subpart 10.12).




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Replacing the brake pads

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