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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Golf IV (1997 release)

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Volkswagen Golf 4
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Golf 4
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Exhaust system
Catalyst
Removing and installing exhaust system
Alignment exhaust system
Replacing the middle / rear silencer
Removal and installation of a silencer
Removing and installing Lambda probe
Ventilation and heating system
Coupling
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Exhaust system



Exhaust system with front-wheel drive four-and five-cylinder petrol engines

1 - tunnel;
2 - suspension;
3 - a bolt, 25 Nm;
4 - a reception exhaust pipe and catalyst. Protect against shocks;
5 - Self-locking nut, 40 Nm. When you install a new nut should be used;
6, 8 - seal. When installing a new seal must be used;
7 - the exhaust manifold;
9 - the screen;
10 - washer;
11 - a nut, 25 Nm;
12 - the screen;
13 - Lambda probe, 50 Nm. Before screwing on the thread of the sensor, apply grease VW-G052112A3. Do not lubricate the working part of the probe;
14 - clip. Mounting position. Bolting is located horizontally on the left side of the vehicle;
15 - a nut, 40 Nm;
17 - Suspension;
18 - a bolt, 25 Nm;
18 - the middle and rear silencer. The plant is installed in one piece. Replacement can be performed separately;
19 - Suspension;
20 - a bolt, 25 Nm;
21 - a nut, 25 Nm

An exhaust system with four-wheel drive vehicles with petrol engines

1 - seal. When installing a new seal must be used;
2 - the screen;
3 - a washer;
4 - a nut, 25 Nm;
5 - Lambda probe, 50 Nm;
6 - a reception exhaust pipe;
7 - a bolt, 10 Nm;
8 - Fitting the clamping brackets;
9 - Connection. When repairing the front and rear silencer section and in separate replace mufflers;
10 - suspension. Circlip;
11 - rear silencer;
12 - clip;
13 - a nut, 40 Nm;
14 - the additional muffler;
15 - clip. Set to lock the front exhaust pipe (8);
16 - a lock ring;
17 - connecting rack;
18 - support. First, bolted to the cylinder block, and then to the exhaust manifold;
19 - a nut, 20 Nm;
20 - exhaust manifold

The rear part of the exhaust system on the four-wheel drive vehicles with diesel engines

1 - front exhaust pipe;
2 - space for a clip;
3 - clip;
4 - a bolt / nut, 25 Nm;
5 - connecting rack;
6 - a lock ring;
7 - the additional muffler;
8 - Connection. When repairing the disconnect can be used separately and rear silencer;
9 - rear silencer;
10 - suspension. Circlip;
11 - clip;
12 - a nut, 40 Nm

Reception exhaust pipe and catalytic converter TDI diesel engines

1 - seal. When installing a new seal must be used;
2 - washer;
3 - nut / bolt, 25 Nm. Self-locking nut during installation must be replaced;
4 - exhaust manifold;
5 - a reception exhaust pipe and the catalyst;
6 - an additional silencer;
7 - Suspension;
8 - seal. When installing, use a new seal

The middle and rear part of the exhaust system on vehicles with diesel engines

1 - receiving from the exhaust pipe;
2 - clip;
3 - a nut, 40 Nm. When you install a new nut should be used;
4 - Suspension;
5 - a bolt, 25 Nm;
6 - rear silencer;
7 - a place cut mufflers;
8 - a nut, 20 Nm;
9 - the tunnel;
10 - the additional muffler;
11 - Suspension

Reception exhaust pipe and the catalyst of cars with diesel TDI engines

1 - turbo;
2 - seal. When installing a new seal must be used;
3 - a nut, 25 Nm;
4 - catalyst;
5 - to the rear silencer;
6 - Suspension

The middle and rear part of the exhaust system of cars with diesel engines

1 - a nut, 40 Nm;
2 - on reception of the exhaust pipe;
3 - clip;
4 - a bolt, 25 Nm;
5 - Suspension;
6 - Suspension with locking ring;
7 - an arm;
8 - Suspension;
9 - rear silencer;
10 - place cutting the exhaust pipe;
11 - a nut, 20 Nm;
12 - Tunnel

The exhaust system consists of exhaust manifold, turbocharger, a reception exhaust pipe, the central and additional mufflers. On vehicles with all-wheel drive set the double rear muffler.

Connection elements of the exhaust system is screwed or clamp.





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