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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Transporter, Caravelle (1990 release)

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Volkswagen Transporter / Caravelle
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Volkswagen
Transporter / Caravelle
Instructions
Engine
General Data Engine
Removing and installing engine
Removing radiator
Removal and installation of a mudguard of the engine
Toothed belt
Cylinder Head
Removing and installing the camshaft
Hydraulic bucket tappets
Replacing valve stem seals
Valve
Compression Test
Belt
Troubleshooting Engine
Ignition system
Lubrication system
Engine cooling system
The power supply system of the engine
Fuel injection
Check of idling and the maintenance WITH
Idling stabilization
Shock Absorber Throttle
Injection valve
Switch idling
The value of the resistance temperature sensor
Check intake air preheating
Technical data of Digifant
Diagnostics of malfunctions of system of injection of fuel Digifant
Exhaust system
Coupling
Transmission
Suspension
A steering
Brakes
Wheels and tires
Body
Electrical
 


Hit Counter by Digits


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Check of idling and the maintenance WITH



The system of ignition and injection Digifant (4-cylinder gasoline engine)

1. Air Filter
With variable valve timing of the intake air preheating.
2. The inlet air duct
3. Connector for lambda probe heating and lambda probe
Position: on the console mounted units to the right in the direction of movement.
4. Throttle body
5. Throttle potentiometer
6. Injection valve
7. The fuel distributor
8. The fuel pressure regulator
9. Intake manifold
10. The valve of stabilization of idling
11. Stopper
The measuring tube CO.
12. Solenoid valve 1 tank with activated charcoal
(As optional equipment).
13. Vacuum line
14. The control unit Digifant
15. The high-voltage transformer (ignition coil)
16. The valve of cold start (up to 5/93 g)
17. The ignition distributor
18. Thermostat coolant temperature sensor coolant temperature gauge
19. The coolant temperature sensor
Blue, 2-pole Digifant.
20. Pressure control valve crankcase ventilation
21. Screw the idle adjustment (up to 5/93 g)
22. The intake air temperature sensor
With potentiometer and screw adjustment of CO (up to 5/93 g).

A warning

At the 5-cylinder engine from January 1993, and at the 4-cylinder engine with a June 1993 no adjustment screws of idling and the maintenance WITH.


Check of idling and the maintenance WITH simultaneously.

PERFORMANCE ORDER
1. Interrogate the memory repair as needed. Poll memory may be made only by the reading unit VW-1551. To this end, the measuring unit diagnostic plugs connected to two diagnostic socket in the fuse box.
2. Warm up the engine in motion until the oil temperature at least 80 ?� C.
3. Switch off all electrical consumers. Turn off the air conditioner.
4. Check the ignition timing (see. Subsection 2.14.5).
5. Check the tightness of the exhaust system.
6. Make sure the valve of stabilization of idling. To do this, turn on the ignition and put a hand to the valve. He has to vibrate and hum. The valve is located above the cylinder head near the throttle pipe.

A warning

Connected control devices only when the ignition is switched off.


7. Connect the unit to measure the speed (tachometer) for instructions. As a rule, the tachometer is connected to terminal 1 and terminal 15 of the ignition coil.
8. Connect the unit to measure the CO to CO measuring tube in the engine compartment. Metering tube is bolted to the exhaust manifold and is usually closed with a light blue cap.

A warning

Hose measuring unit should sit tight. Ensure that there is no leakage of exhaust gases.


9. Disconnect the crankcase breather hose (1) from the pressure control valve (2) and positioned so that it receives only clean air.
10. Start the engine and run at idle until the first the radiator fan. Thus the engine can be operated for about 4 minutes with a high speed.
11. Then, at idle speed, disconnect the connector from the coolant temperature sensor (2-pole).

A warning

If the engine after removing the plug, stall, before restarting reconnect the plug to the sensor. Otherwise the control unit will operate in emergency mode and the correct check and adjustment will be impossible.


12. 4-cylinder engine: three times "to gas", with the pace picking up slightly above 3,000 r / min. Then, leave the engine idling.
13. Check the idle speed and compare with the desired value (see. Subsection 2.18.8).

A warning

During proverochno- adjustment work radiator fan must not run.


14. Check the CO and compared with the desired value (see. Subsection 2.18.8).
15. On vehicles built before 12/92 or 5/93 of g .: if necessary to adjust the idle speed (screws) and CO content (screw in) the rotation of the adjustment screws alternately. First remove the safety plug screw adjustment SB (if available). To do this, drill a hole in the plug 2.5 mm drill and then screw in the hole 3 mm self tapping screws and remove the cap for the screw clamp. After the adjustment, insert a new plug.
16. Connect the plug of the engine coolant temperature sensor.
17. Fit and attach the hose clamp on the crankcase ventilation pressure control valve.

A warning

If after that the CO content increases, it is not because of faulty adjustment, as a result of lubrication of the crankcase oil dilution as a result of driving in busy city traffic.


18. After a quick movement between the villages of fuel content in the oil is reduced and CO back to normal. Short-term, it is also normalized after 30 minutes of continuous motion or after an oil change.
19. Disconnect the measuring instruments with the ignition off.
20. Interrogate and erase the record from memory. As a result of disconnecting the plug from the coolant temperature sensor in the memory was recorded fault "faulty sensor or wiring."




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