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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Transporter, Caravelle (1990 release)

general info. full specifications. diagnostics. hints. tips. tricks
Volkswagen Transporter / Caravelle
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Volkswagen
Transporter / Caravelle
Instructions
Engine
General Data Engine
Removing and installing engine
Removing radiator
Removal and installation of a mudguard of the engine
Toothed belt
Cylinder Head
Removing and installing the camshaft
Hydraulic bucket tappets
Replacing valve stem seals
Valve
Compression Test
Belt
Troubleshooting Engine
Ignition system
Lubrication system
Engine cooling system
The power supply system of the engine
Fuel injection
Check of idling and the maintenance WITH
Idling stabilization
Shock Absorber Throttle
Injection valve
Switch idling
The value of the resistance temperature sensor
Check intake air preheating
Technical data of Digifant
Diagnostics of malfunctions of system of injection of fuel Digifant
Exhaust system
Coupling
Transmission
Suspension
A steering
Brakes
Wheels and tires
Body
Electrical
 


Hit Counter by Digits


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Technical data of Digifant



Engine code
AAS
AAF
Engine power
84 l. from.
110 l. from.
Limit turnovers
5300 rev / min
5500 rev / min
Idle speed
800 ?� 25 rev / min
800 ?� 25 rev / min
The content of CO
0,7 ?� 0,2 vol. % (Before 5/93)
0,3 ?� 1,2 vol. % (Before 6/93)
0,7 ?� 0,2 vol. % (Up to 12/92)
0,3 ?� 1,2 vol. % (Before 1/93)
Idling stabilization
The resistance of the valve
2 - 10 ohms
2 - 10 ohms
Current management
Plug coolant thermostat removed
420 ?� 30 mA DC
420 ?� 30 mA DC
Plug coolant thermostat wearing
420 ?� 30 mA range
420 ?� 30 mA range
Depending on the load, if included electrical consumers
400 - 1000 mA
400 - 1000mA
Position the throttle lever to idle
5 - 30
5 - to 30 ?� (up to 9/91), 0 ?� (from 10/91)
Position the throttle lever to full throttle
not less than 100 ?�
at least 100 ?� (up to 9/91)
not less than 80 ?� (with 10/91)
Fuel pressure control
The fuel pressure at idle speed:
- A vacuum hose is worn
about 2.5 bar izbyt, Pres.
about 2.5 bar izbyt, Pres.
- A vacuum hose is removed
about 3.0 bar izbyt, Pres.
about 3.0 bar izbyt, Pres.
The holding pressure after 10 minutes
not less than 2.0 barg
not less than 2.0 barg

Injection valve

The jet injection
Resistance on each valve The same for all valves
the same for all valves
Resistance on the link for all valves:
- 4 valves in good condition
15 - 20 ohms
1 5 - 20 ohms
- 3 valve in good condition
3.7 - 5.0 Ohm
-
- 2 valves in good condition
5.0 - 6.7 Ohm
-
- 1 valve is in good condition
7.5 - 10 ohms
-
- 5 valves in good condition
1 5 - 20 ohms
3.0 - 4.0 Ohm
Check LED
Test condition: Hall sensor in good condition, plug injection valves removed, the starter is included
LEDs flash
LEDs flash
Potentiometer
Resistance between terminals 1 and 3
Note: the resistance depends on the position adjustment screw CO
0 - 2 ohms (up to 5/93)
0 - 2 ohms (up to 12/92)
Switch idling
The throttle is closed
Max. 10 ohms (from 6/93)
Max. 10 ohms (from 1/93)

The throttle is opened

Resistance infinite.
Resistance infinite.
Shock Absorber Throttle
Clearances
- Verification
1.5 - 2.5 mm (up to 5/93)
1.5 - 2.5 mm (up to 12/92)
- Adjusting
2.0 mm (up to 5/93)
2.0 mm (up to 12/92)




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Diagnostics of malfunctions of system of injection of fuel Digifant

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