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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Transporter, Caravelle (1990 release)

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Volkswagen Transporter / Caravelle
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Volkswagen
Transporter / Caravelle
Instructions
Engine
General Data Engine
Removing and installing engine
Removing radiator
Removal and installation of a mudguard of the engine
Toothed belt
Cylinder Head
Removing and installing the camshaft
Hydraulic bucket tappets
Replacing valve stem seals
Valve
Removal and installation of valves
Checking the valve guides
Reworking valve seat in the cylinder head and finishing of the valves
Grinding valve seats
Compression Test
Belt
Troubleshooting Engine
Ignition system
Lubrication system
Engine cooling system
The power supply system of the engine
Fuel injection
Exhaust system
Coupling
Transmission
Suspension
A steering
Brakes
Wheels and tires
Body
Electrical
 


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Reworking valve seat in the cylinder head and finishing of the valves



Saddles of valves with wear tracks and erosion can be adjusted as long as the maximum size is kept finishing.

If the size of the fine-tuning is exceeded, hydraulic valve clearance compensator will no longer work. In this case it is necessary to replace the cylinder head.

Saddles of valves to bring long until a flawless contact patch. Valve seat rings can be replaced by a conventional factory tools. For fine-tuning needed sweep. Since the handling of this tool requires certain skills, the work must be carried out in the factory.


A warning

Rings saddles exhaust valves have an additional restriction. When finishing a strictly pay attention to the fact that the radius of the restriction has been saved.


Calculation of the maximum allowable size of finishing

PERFORMANCE ORDER
1. Insert valve and press firmly to his seat.
2. Measure the distance (a) between the end of the valve stem and upper edge of cylinder head.
3. To obtain the maximum size refinement (b), is necessary to subtract the minimum size (see. Table 1) measured distance (a).

Table 1

engine's type
The minimum size, mm
The inlet valve
Exhaust valve
Gas engine
33,80
34.10
Diesel engine
35.80
36,10

The seat of the intake valve petrol engine

a. The minimum size
b. The maximum allowable size of debugging (calculated)
z. The lower edge of the cylinder head
thirty. The top angle adjustment
45 ?�. The angle of the valve seat

The seat of the exhaust valve petrol engine

a. The minimum size
b. The maximum allowable size of debugging (calculated)
z. The lower edge of the cylinder head
thirty. The top angle adjustment
45 ?�. The angle of the valve seat

Angle processing and diameter of the valve seat

Gas engine
Inlet valve mm
The exhaust valve, mm
a
37.2
32.4
from
about 2.0
about 2.4

Angle processing and diameter of the valve seat

Diesel engine
Inlet valve mm
The exhaust valve, mm
a
max 37,2 *
min 33,2 *
at
34.8
30.4
from
2.7
2.05

* Outer diameter of the adjustment cutters

The size of the valve


The size of the valve

Engine
Inlet valve mm
The exhaust valve, mm
Gas engine
a = 40,00
a = 33,00
b = 7,97
b = 7,95
c = 91.00
c = 90,80
= 45 ?�
= 45 ?�
Diesel engine
a = 36,00
a = 31,00
b = 7,97
b = 7,95
c = 95,00
c = 95,00
= 45 ?�
= 45 ?�

A warning

The valve drive can not be allowed only lapping.


The size of the cylinder head

The petrol engine: a = 132.6 mm

A warning

The cylinder head of the diesel engine can not communicate.






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Grinding valve seats

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