REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Hyundai Elantra (from 2000 to 2004, the year of issue)

general info. full specifications. diagnostics. hints. tips. tricks

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Hyundai
	Elantra
		Gasoline engines 1.6, 1.8 and 2.0 liters
			eleven Technical specifications of petrol engines
			Compression Test
			Toothed belt
			Adjusting the tension of the toothed belt
			Adjusting V-belt tension
			Adjusting the tension of the alternator drive belt
			Camshafts
			Check and adjustment of backlashes of valves on engines of 1.8 and 2.0 liters (MLA)
			Hydraulic jacks of backlashes of valves of the engine of 1,6 l
			Install the cylinder head cover
			Chain guide
			Chain
			Installation of camshafts
			The mechanism of change of the moment of opening and closing of valves (CVVT) on engines of 1.8 and 2.0 liters
			Repair of a head of cylinders
			Engine Supports
			Removing and installing engine and gearbox
			Cylinder block
			Crankshaft
			Flywheel
			Piston
			Air filter (ACL)
			An exhaust manifold
			Intake manifold
			Exhaust
			Troubleshooting
		The diesel engine of 2.0 liters
		Greasing system
		Cooling
		Fuel system
		Control systems and emission control
		Ignition system
		The system of preliminary heating of the diesel engine
		Coupling
		Manual transmission
		Automatic Transmission
		Drive shafts, front and rear axles
		Suspension
		Steering
		Brakes
		Body
		The air conditioning system
		Electrical equipment
		Electrical diagrams

printable version

Removing and installing engine and gearbox

Withdrawal

PERFORMANCE ORDER

Remove the battery.

Remove the air filter.

Disconnect the electrical connectors from the reverse gear switch and the engine wiring harness.
On vehicles with manual five-speed gearbox, disconnect the electrical connector from the control valve selection.
Disconnect the electrical connections from the generator and the oil pressure sensor.
Drain the coolant. On vehicles with automatic transmission disconnect hoses gearbox oil cooler.

Label the hose before removing to avoid confusion when re-joining.

Be careful to avoid transmission fluid drained from the hoses. To eliminate the dirt close the ends of the hose plugs.

Remove the upper and lower hoses from the radiator and remove the radiator.

Disconnect the engine wire connection with "weight".

Disconnect the vacuum hose from the vacuum brake booster.

Disconnect hoses from the engine and fuel return.

Gasoline is extremely flammable, when working with elements of the fuel system is forbidden the use of fire, sparking devices open by fire-dangerous light devices and smoking. Avoid sparking when handling cables and electrical devices.

Disconnect the coolant hoses going to a heater.
Disconnect the accelerator cable from the engine.
On vehicles with manual five-speed transmission disconnect clutch cable from the transmission housing.

On vehicles with manual five-speed transmission disconnect traction gear selection.

On vehicles with automatic transmission disconnect a cable transmission control.
Disconnect from a transmission jack the vehicle speed sensor.

Remove the bracket from the compressor air conditioning system.

Raise the vehicle.
Disconnect the front exhaust pipe from the exhaust manifold.

Soft wire fix the exhaust pipe to the vehicle floor.

Remove the screws and remove the lower portion of the knuckle on the rack.

Remove the bolts, remove the caliper and a soft wire fix it on the rack front suspension.

Remove the wheel speed sensor.

Fix the clamps lifting mechanism for the eye and lift the engine so that the unloaded weight of the engine support.

Remove the engine mounting bolts.
Separate motor mount from the engine.
Slowly raise the engine so that he walked away from poles and temporarily hold it in this position.

Check that the engine and disconnect the electrical connectors, hoses, pipes and wiring harnesses.

Remove the bracket bolts the gearbox to the right wing.

Remove the bolts and nuts sub-frame.
Tilting gearbox, lower down and remove from the car engine together with the gearbox.

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Engine Supports

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Cylinder block