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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Kia Magentis / Optima (2000 release)

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Kia Magentis
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Checking and adjusting the brake pedal position
Check the brake servo
Bleeding the hydraulic system of a drive of brakes
Bleeding the hydraulic system of a drive of brakes with scanner use
Adjust the parking brake stroke
Brake pedal
The main brake cylinder
Vacuum brake booster
Brake tubes and hoses
Pressure regulator
Replacing the front brake pads
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Rear drum brakes
Replacing the working brake cylinder
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Hit Counter by Digits


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The main brake cylinder



Withdrawal

PERFORMANCE ORDER

1. Disconnect the brake lines from the master cylinder and close the opened holes suitable stoppers.

The brake liquid dissolves a paint, plastic and wire insulation, so if you accidentally hit fluid on the paintwork of the car or its components wash with plenty of water.

2. Remove the nuts of the master cylinder and remove the brake master cylinder.

Dismantling

PERFORMANCE ORDER

1. Remove the plug and drain the brake fluid reservoir.

2. Remove the tank from the main brake cylinder.

3. Remove the retaining ring.

4. Remove the piston stop (only ABS).
5. Remove the primary piston.

6. Use a screwdriver to press the secondary piston and remove the piston stop (only ABS). Remove the secondary piston.

Do not disassemble the primary and secondary pistons.

Check

PERFORMANCE ORDER

1. Check the inner surface of the brake master cylinder body for rust and development.
2. Check the brake master cylinder for wear or damage. If necessary, clean or replace the brake master cylinder.

  1. If damaged housing bore master cylinder, replace the brake master cylinder assembly.
  2. To remove dirt, clean the body of the master cylinder with isopropyl alcohol.

Assembly

PERFORMANCE ORDER

1. Coat the recommended brake fluid inside the master cylinder surface and the outer surface of the primary and secondary pistons.

2. Gently push the two springs and pistons in the bore of the master cylinder.

3. Click on the pistons and install the retaining ring.

4. Use a screwdriver to push the plunger and install the retaining ring into the groove diameter of the bore of the master cylinder.

5. Install the two support rings and firmly into the tank in the seals of the master cylinder.

6. Place the lid on the tank.

Setting

PERFORMANCE ORDER

1. Measure the protrusion of the pushrod and adjust (8,25 ? 0,125 mm).
2. Install the brake master cylinder to the brake servo.
3. Connect the brake pipes to the master cylinder.
4. Pour brake fluid and bleed the hydraulic circuit brake system.





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