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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mazda 626 (from 1991 to 1998, the year of issue)

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Mazda 626
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Mazda
626
Instructions
Maintenance
Engines
Petrol engines (1,6 and 1,8 liters)
Gasoline 4-cylinder engine (2 liters)
Gasoline engine V6 (2,5 liters)
A partition of engines (1,6 and 1,8 liters)
Bulkhead engine (2.0 liters and 2.5 V6)
Introduction
Specifications
4-cylinder engines
6-cylinder engines
Repair work without dismantle of the engine from the vehicle
Engine Overhaul
Check with a vacuum gauge
Compression Test
Methods for removing the motor
Removing and installing engine
ENGINE OVERHAUL
A partition and check of a head of cylinders
Valves
Assembling the cylinder head
Removal of pistons and rods
Removing the crankshaft
Checking cylinder
Honing cylinders
Check of pistons and rods
Checking crankshaft
Check and selection of radical bearings and bearings of rods
Check the camshaft and pushers
The order of assembly of the engine
Installation of the piston rings
Installing the crankshaft
Installing the crankshaft rear oil seal
Installation of pistons and rods
The diesel engine of 2.0 liters
Systems of an electric motor
Heating and ventilation
Fuel system
An exhaust system
Transmissions
Coupling and semiaxes
The brake system
Chassis
Body
Electrical
Wiring
Tips and Tricks
 


Hit Counter by Digits


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6-cylinder engines



Bore
83 mm
The piston stroke
73 mm
Volume
2.5 liters
The compression pressure in the cylinder at 250 rev / min:
- Nominal
203 psi
- Minimum
142 psi
The oil pressure (engine warmed up):
- 1000 rev / min
28 psi
- 3000 rev / min
49 - 71 psi
Cylinder head
The maximum allowable strain
0.098 mm
Valves and valve springs
The width of the rim of the valve:
- Intake
0.888 mm
- Exhaust
0.985 mm
The diameter of the valve stem:
- Intake
5,878 - 5,890 mm
- Exhaust
5,872 - 5,885 mm
The gap between the valve stem and guide bushing:
- Intake
0.025 - 0.058 mm
- Exhaust
0.030 - 0.063 mm
Valve spring:
- The maximum deviation from a right angle
1.6 mm
- The length in the free state:
??? Intake
43.3 mm
??? prom
46.2 mm
Camshafts and valve lifters
The diameter of the bearing journal
The rear cylinder block:
- N1:
??? intake valve
29.502 - 29.528 mm
??? the exhaust valve
25.532 - 25.550 mm
- N2, 3 and 4
25.502 - 25.525 mm
- N5
25.532 - 25.550 mm
The front cylinder block:
- N1:
??? intake valve
25.502 - 25.550 mm
??? the exhaust valve
29.505 - 29.522 mm
- N2, 3 and 4
25.502 - 25.525 mm
- N5
25.502 - 25.550 mm
Grease the bearing clearance:
- N1 and 5
0.04 - 0.08 mm
- N2, 3 and 4
0.07 - 0.11 mm
The height of the cam (intake and exhaust valves)
- Nominal
42.863 mm
- Minimal
42.667 mm
Free Lift:
- nominal
0.05 - 0.10 mm
- maximum
0.14 mm
Heartbeat
0.017 mm
The diameter of the pusher
29.488 - 29.503 mm
The gap between the plunger and the wall of its housing:
- nominal
0,245 - 0,065 mm
- maximum
0.178 mm
Valve clearance (models 1998)
- Intake
0.243 - 0.310 mm
- Exhaust
0.263 - 0.328 mm
The crankshaft and connecting rods
Bearing rod:
- diameter
52.108 - 52.120 mm
- The maximum taper and roundness
0.05 mm
Grease the bearing clearance:
- nominal
0.023 - 0.043 mm
- The maximum permissible
0.08 mm
Backlash (free lift) of a rod:
- nominal
0.175 - 0.325 mm
- The maximum permissible
0.400 mm
Main bearing:
- diameter:
??? nominal
60.936 - 60.980 mm
??? minimum
60.965 mm
- The maximum taper and roundness
0.005 mm
Grease the gap:
- nominal
0.038 - 0.055 mm
- maximum
0.063 mm
Free wheeling of the crankshaft:
- nominal
0.08 - 0.28 mm
- The maximum permissible
0.31 mm
Thickness of persistent half rings
1,970 - 2,018 mm
Cylinder block
Maximum permissible deformation of the surface of the cylinder
0.148 mm
Bore
83.17 - 83.19 mm
Pistons, piston rings
Bore (nominal)
83.125 - 81.525 mm
The clearance between the piston and the cylinder:
- nominal
0.030 - 0.055 mm
- maximum
0.128 mm
Limit the piston ring gap:
- N1 (upper) compression ring
0.150 - 0.295 mm
- N2 (mean) compression ring
0.250 - 0.375 mm
- Oil ring
0.200 - 0.675 mm
The gap between the piston ring groove and the periphery of the ring:
- N1 (upper) compression ring
0,020 - 0,065 mm
- N2 (mean) compression ring
0,030 - 0,065 mm
- maximum
0.15 mm

Torques Nm

Bolts main bearing caps:
- Stage 1 bolts A and B
23 - 26
- Stage 2 With screws
18 - 20
- Stage 3 screws A
Tighten a further 80 ?�
- In step 4 bolts
Tighten a further 70 ?�
- Level 5 bolt with
Tighten a further 60 ?�
- Level 6 screws A, B and C
Repeat steps 3, 4 and 5
Bolts holding the lower half of the block to the top *
19 - 20
Bolts of a cover of a rod:
- Stage 1
22 - 26
- Stage 2
Tighten for 90 ?�

* See. Subsection 3.2.2 for more information.

** Tighten only after tightened bolts main bearing caps.





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Repair work without dismantle of the engine from the vehicle

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