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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz G-Class (W463, 1999 issue)

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Mercedes-Benz G-class
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G-class
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Current care and maintenance
Engine
System of cooling, heating, ventilation and air conditioning
Engine cooling system
Ventilation systems, heating and air conditioning
General information and safety measures
Removal and installation of the control panel operation of the heating / ventilation / air conditioning
Removal and installation of the cabin filter
Removal and installation of the fan heater / air conditioner and control module
Removing and installing heat exchanger heater
Removal and installation of the circulating pump heating
Removing and installing rear ventilation flaps
Check the coolant level in the working path of the system K / V
Removal and installation of gauges of system K / V
Removal and installation of auxiliary fan assembly
Removal and installation of the motor drive ventilation flap
Removal and installation of the stepper motor drive mode switching valve air circulation
Removal and installation of an electric motor drive the mixing flap
Removal and installation of evaporator K / V and housing
Removal and installation of compressor K / V
Removing and installing condenser K / V
Removal and installation of the expansion valve
Removal and installation of receiver-dryer
The power supply system and exhaust
Systems of an electric motor
Automatic Transmission
Transmission Line
Brakes and auxiliary systems
Suspension and steering
Body
Onboard electric
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Removal and installation of evaporator K / V and housing



Observe all necessary precautions associated with servicing the systems K / B (see. Section General information and safety measures)! Removal and installation of the evaporator shell must be carried by two people!

The evaporator shell

Details of installation of the evaporator shell of K / (1 of 3)

5 - Dashboard

10 - The evaporator shell

Details of the installation of the evaporator housing system K / V (2 of 3)

1 - Nut
2 - Mounting plate

3 - Schlag hot water
4 - Hose return hot water

Details of the installation of the evaporator housing system K / V (3 of 3)

6, 7, 8 - connectors
9 - Drain hose
10 - The evaporator shell

A32m1 - The electric motor driving the fan
A32n1 - Fan Controller
B10 / 6 - evaporator temperature sensor

PERFORMANCE ORDER

  1. Open the hood.
  2. Opening the lid, relieve the pressure in the cooling system, and then drain the coolant (see chap. Current care and maintenance).
  3. Remove the receiver-dryer assembly (see. Section Removal and installation of receiver-dryer).
  4. Give a nut (1) fixing the expansion valve.
  5. Remove the pressure line assembly to the mounting plate (2), - immediately plug the open ends of lines in order to avoid falling into the working path of water, cook the replacement O-rings.
  6. Remove feed from their necks (4) and return (5) heater hoses, - Prepare the appropriate plugs.
  7. Slide all the way back both front seats.
  8. Remove the instrument panel (see chap. Body).
  9. Remove the gas pedal.
  10. Remove the floor carpet in the driver's footswitch well.
  11. Remove the left sleeve of the air supply in the rear.
  12. Disconnect the connector (6) electrical evaporator temperature sensor (B10 / 6).
  13. Remove the ignition control module (see chap. Power supply system and exhaust).
  14. Disconnect the connectors (7 and 8).
  15. Having hooked a suitable tool, remove the drainage hose (9).
  16. Remove the support brackets mount to the front casing of the evaporator A floor panel and the bulkhead.
  17. Remove the cover of the evaporator (10).
  18. Installation is in the reverse order. The new O-rings prior to installation should be lubricated with compressor oil.
  19. Finally, clean the processor memory on-board self-diagnostic system and synchronize stepper motors drive actuators with reader STAR DIAGNOSIS (ask for help from experts HUNDRED Mercedes-Benz).

Evaporator

Installation Details evaporator K / (1 of 3)

4 - spring clamp
5 - Cover the fan heater

B31 / 2 - humidity sensor
M2 / 5 - electric motor drive mode switching valve circulation

Installation Details evaporator K / (2 of 3)

1 - Bolts
6, 6a - Spring clips
7 - Evaporator
8 - Cover
9 - Bolts

10 - Expansion Valve
12 - Pallet casing diffuser
13 - Screws
M2 / 7 - Electric motor drive right mixing flap

Installation Details evaporator K / (3 of 3)

14, 15 - Seals

16 - Guide


PERFORMANCE ORDER

  1. Remove the expansion valve (10) (see. Section Removal and installation of the expansion valve).
  2. Disconnect the wiring from the sensor humidity (B31 / 2) and the electric motor drive mode switching valve air circulation (M2 / 5). Release and move aside harness.
  3. 5 Remove the clips (4).
  4. Remove the casing of the evaporator fan cowl heater (5).
  5. Remove the screws (13 and 1) (TORX), remove the fasteners 10 (6) and lower the evaporator (7) complete with a lid (8), by submitting it forward and down.
  6. Gently pull toward the electric motor (M2 / 7) drive right mixing valve with an actuator, remove the clips (6a).
  7. Remove the cover (8).
  8. Remove the evaporator (7) of the housing.
  9. Wipe the pan diffuser housing (12).
  10. Installation is in the reverse order - for the lubrication of the sealing elements (14 and 15) of the expansion valve and evaporator shell, use soapy water (do not use any oil and lubricants!). Apply a little grease on the rails (16). Track correctness of landing of the sealing elements and guide.
  11. Finally, synchronize the drive motors using STAR DIAGNOSIS reader and clean the system memory on-board self-test (see chap. Systems of an electric motor).




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Removal and installation of compressor K / V

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