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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Mercedes-Benz G-Class (W463, 1999 issue)

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Mercedes-Benz G-class
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G-class
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Current care and maintenance
Engine
System of cooling, heating, ventilation and air conditioning
The power supply system and exhaust
General information and safety measures
The power supply system of petrol engines
The power supply system of diesel engines
Overview
Checks fuel injection system
Service components of an inlet air path
Service components of the throttle
Emptying the fuel tank
Removal and installation of the gauge of a stock of fuel
Removal of air from a contour of low pressure fuel path
Removal and installation of the fuel pump prior
Removal and installation of the fuel pump (high pressure pump)
Removal and installation of a fuel distributive highway and injectors
Removal and installation of the pressure sensor in the fuel line
Removal and installation of the valve, the fuel pressure regulator
Removal and installation of the valve assembly
Removing and installing fuel cooler
Removal and installation of low-temperature cooler
Removing and installing fuel injection control module
Removing and installing fuel tank
Exhaust systems and reduce emissions
Systems of an electric motor
Automatic Transmission
Transmission Line
Brakes and auxiliary systems
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Removal and installation of low-temperature cooler



Models 463.323 (M612)

Details of the installation of low-temperature cooler (463.323)

1 - Air intake
2, 3 - Lines cooling path
4 - overflow pipe

5 - Auxiliary fan
6 - The low-temperature cooler
7 - The top cross beam bulkhead

PERFORMANCE ORDER

  1. Poddomkratte car and establish it on props.
  2. Remove protection crankcase.
  3. Drain the cooling system (see chap. Current care and maintenance).
  4. Remove the grille (see chap. Body).
  5. Remove the air inlet (1).
  6. Remove the crossmember front end (7) assembly with a latch lock of a cowl and a rope drive it is released (see chap. Body).
  7. Disconnect the line cooling path (2 and 3) and overflow hose (4).
  8. Remove supporting the fan assembly (see chap. System of cooling, heating, ventilation and air conditioning).
  9. By submitting first forward, then up, remove assemblage of the low-temperature cooler (6).
  10. Installation is in the reverse order.
  11. Finally, clean the processor memory on-board self-diagnostic system (see chap. Systems of an electric motor).

Models 463.333 (M628)

Details of the installation of low-temperature cooler (463.333)

1 - Grille
2 - The low-temperature cooler
3, 4, 5 - Lines cooling path

6, 7 - Nuts
8 - Rubber feet

PERFORMANCE ORDER

  1. Poddomkratte car and establish it on props.
  2. Remove protection crankcase.
  3. Remove the cover of the fan assembly.
  4. Drain the cooling system (see chap. Current care and maintenance).
  5. Disconnect hoses cooling path (4 and 5) and release the choke line connector (3).
  6. Give nuts (7) and remove the assembly of low-temperature cooler (2).
  7. Installation is in the reverse order.
  8. Finally, check the cooling system components for signs of leaks.





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