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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Passat B3 / B4 (c 1988 and 1996 model year)

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Volkswagen Passat B3 / B4
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Volkswagen
Passat B3 / B4
Operation of the vehicle
Maintenance
Engines
Cooling
The power supply system
Ignition system
Coupling
Transmission
Manual Transmission
Overview
Removing gearbox
Installing gearbox
Dismantling gearbox
Dismantling, check and assemblage of a primary shaft
Output shaft
Val backing
Differential
The gear change mechanism
Install the input shaft end play
Setting the axial backlash of a secondary shaft
Assembling the gearbox
Gear control
Adjusting the gearshift
Checking the oil level in the gearbox
Automatic transmission
Features powertrain vehicles with four-wheel drive Passat Syncro
Drive the front wheels
Suspension
Steering
Brakes
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Heating, ventilation and air conditioning
Electrical
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Electrical diagrams
 


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Installing gearbox



Transmission installation procedure is as follows:
check that the guide pins in the cylinder block of the engine to the gearbox alignment, and if necessary install them;
lift the gear box and insert horizontally into engagement. If you are installing the drive shaft gearbox does not come in the clutch disc, slightly rotate the gearbox output shaft of the hand of the flange of the drive shaft;
transmission installation spend to sequences, return to removal. Successively tighten the screws transmission to the engine;
Install the balancer on the beam front suspension and tighten the bolts;
Install the starter;
without tightening before the end, bolts left rear transmission mount.
remove the device for lifting the motor and tighten the front engine support without tightening the bolts until the end;
Install the clutch slave cylinder and tighten the screws regulated torque. On vehicles with mechanical drive clutch cable set;
Install drive shafts;
thermofilter set the drive shaft;
Install an exhaust system;
connect the wiring harness to the gearbox.
set the switching mechanism transmission.

NOTE
If the wire tension on the arms weakened, adjust the switching mechanism.

Cars with a mechanical speedometer:
Attach the cable of a drive of a speedometer to a transmission.
Vehicles with electronic speedometer:
Connect an electric socket to the gauge of the speedometer;
check the oil level in the gearbox;
Lower the engine and the gearbox and tighten the mounting bolts regulated torque;
connect the wire to the negative terminal of the battery.

A WARNING
The wire to the negative terminal of the battery connect only when the ignition is switched off due to the risk of failure of the injection system control unit.




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Dismantling gearbox

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