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The gear change mechanism
Disassembly of the gearshift sequence is as follows:
| Fig. 8.37. The mechanism of a choice of transfers: 1 - the screw; 2 - a cover; 3, 4, 6, 16 - plug; 5 - the shift lever; 7 - the lever gear pre-selection; 8 - a washer; 9 - a nut; 10 - a lock bolt; 11 - bearing sleeve; 12 - ring; 13 - a shaft of the mechanism of a choice of transfers; 14 - the case; 15 - a bolt; 17 - reversing light switch
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Thoroughly clean and inspect the gear selection mechanism (Fig. 8.37); check the condition of the hub transmission lever preselect gears and bearing bushes shaft gear selection mechanism; Unscrew and remove the reversing light switch; unscrew the nut and remove the bolt lever of the transmission gear selection and pre-selection mechanism gear shaft. to replace the bushings of the shaft of the mechanism gear selection using a piece of pipe of suitable diameter squeeze out the old sleeve. Replace the old new bushings; If you need to disassemble the mechanism for moving the gear selector forks, with labels fix the relative position of components before removal; for removal of the tip shift fork, remove the tapered snap ring on the back of the tip of a fork. When you install a new secure tip retaining ring.
| Fig. 8.38. The gear change mechanism 1 - the plug; 2 - the case; 3 - locking screw; 4 - bearing sleeve; 5 - O-ring; 6 - shaft gear selection mechanism; 7 - a plug of inclusion of 5th transfer; 8 - a tip of a plug of switching of 5th transfer; 9 - on lever 5th gear; 11 - the lever fork 3rd / 4th transfers; 10 - the lever of a plug of inclusion of 5th transfer; 12 - a pin plugs of inclusion of transfers; 13 - a plug of switching of 3rd / 4th transfers; 14 - a tip selector fork 3rd / 4th transfers; 15 - the lever fork 1st / 2nd transfers; 16 - the lever of a plug of inclusion of a backing; 17 - a support shaft; 18 - a lock ring; 19 - the holder of a plug of inclusion of a backing; 20 - a spring; 21 - pin; 22 - a plug of a backing; 23 - a plug of switching of the 1st / 2nd gear; 24 - a tip fork 1st / 2nd gear
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The assembly of the gearshift mechanism (see. Fig. 8.38) is carried out in the following order:
| Fig. 8.39. Dimensions shift forks tips
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| Fig. 8.40. Measure the distance between the tips of the forks of a gear change
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Lubricate all parts with oil and check for correct installation tips gearshift forks. Check the distance between the tips installed plugs (Fig. 8.39, 8.40).
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