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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Passat B3 / B4 (c 1988 and 1996 model year)

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Volkswagen Passat B3 / B4
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Passat B3 / B4
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Removing gearbox
Installing gearbox
Dismantling gearbox
Dismantling, check and assemblage of a primary shaft
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Install the input shaft end play
Setting the axial backlash of a secondary shaft
Assembling the gearbox
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Checking the oil level in the gearbox
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Setting the axial backlash of a secondary shaft



Adjustment of an axial backlash of a secondary shaft in the following order:

Location of the template and the mounting bracket to check the axial play of the secondary shaft
Fig. 8.42. Location of the template and the mounting bracket to check the axial play of the secondary shaft


Use special templates with a range of 3 mm and bracket (see. Fig. 8.42);
insert into the body of the counter shaft bearing shim thickness of 0.65 mm and tapered roller bearing cup set. In this cup should be tightly pressed against the gasket;
setting a secondary shaft, profit and tighten the nut bearing bracket bearing torque 30 Nm;
secure the template (see. Fig. 8.42) and set the micrometer readings to zero with preload;
moving the secondary shaft, remove the micrometer readings (template during the operation should not move);
fold: a) the measured value, b) a constant value = 0.20 mm, c) the value of gasket thickness = 0.65 mm. Based on the requirements pick pad required thickness;
dismantling the secondary shaft, set it picked up a pad;
Install the outer ring of the bearing;
lubricate the shaft with gear oil and setting it in place, tighten the lock nuts to 30 Nm;
Check axial play.




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Assembling the gearbox

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