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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Passat B5 (from 1996 to 2004, the year of issue)

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Volkswagen Passat B5
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Volkswagen
Passat B5
Instructions
Maintenance
Engines
Cooling
Fuel system
Motor Control
An exhaust system
Transmission
Chassis
Steering
Brakes
Body
general information
Care body
Care of an upholstery and rugs
Repair of insignificant damages of a body
Repair of strong damages of a body
The front transverse panel
Front bumper
Removal of the lever locks the hood
Adjust the side guides bumper bracket
Rear bumper
Front fender
Facing of a niche of a forward wheel
Air intake grille
Hood
Radiator grille
A cable of opening the bonnet
Hood lock
Interior finish doors
Differences at removal of an upholstery of the right front door
The control unit door mechanism
Door Seal
Lateral furnish of a luggage space of models the Sedan
Lateral furnish of a luggage space of models the Versatile
The rear luggage compartment trim models Sedan
Upholstery lid
Upholstery tailgate
Flooring luggage on Touring models
The trunk lid
Castle trunk
Adjusting trunk lid / tailgate
Lock the back door on models the Versatile
The front door
The cylinder lock of the front door
The external handle of the door opening
Door lock
Manual lowering of glass of a door
Glass doors
Bracket door
Interior rearview mirror
The center console
Front ashtray
Rear ashtray
Trim lever (automatic transmission)
Decorative overlays under a radio receiver
Lower trim the dashboard on the driver side
Glovebox
Inner escutcheon Door mirror
Ceiling handle
Sunshields
Sill
The windscreen and rear window
The front seats
Headrest
Side airbags
Rear seat
The left rear seat backrest
Carpet covering
Elements of interior decoration
Door mirror / mirror glass
Exterior mirror housings
Fencing / curb plank roof
Side Panel Body
Replacement of rubber tapes of brushes of screen wipers
Windshield washer nozzles
Wiper arms
Heating, ventilation
Electrical
 


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Front fender



Fasteners front wing

1 - the front wing,
2 - screws 9 pcs.
3 - nuts,
4 - Torx-T25 screws, 25 Nm
5 - nut 4 pcs.
6 - an arm

Mud flaps front wing

1 - plastic nut mudguard,
2 - The location of the plastic nut on the mudguard,
3 - mudguard wing

Withdrawal

PERFORMANCE ORDER
1. Remove the front bumper.
2. Remove the side repeaters turns.
3. Unscrew and remove the facing of a niche of a forward wheel.
4. Loosen the screws and remove from under the wing of the mudguard (see. Fig. Mudflaps front wing). If necessary, replace the plastic nuts in the mudguard.
5. Remove the screws holding the front fender.
A warning

To avoid damage to paintwork, wrap adhesive tape place in the vicinity of the wing screws.


6. The wing is mounted on a protective layer of mastic, so the wing from the body protective soften the mastic with a hair dryer. On a hairdryer put on a flat nozzle and gradually warming up paste, remove the wing. In the absence of a hair dryer, remove the protective mastic with a sharp knife.
Consistently, from the reception, warm location of the wing on the mastic and, being careful to remove the fender of the car.
A warning

To protect the underbody of the car used in the film based polivinilhlori yes (PVC), and it can be heated for a short time and not very much. When heated, the film changes its properties and bubbles. This release vapors harmful to health, and forms hydrochloric acid, which contributes to corrosion.



Setting

PERFORMANCE ORDER
1. Before installing the wing in place, clean the mating surface and apply a zinc paste in the attachment points on the wing and the front wheel housing front (VW AKL-381 035 50). This paste is used as corrosion protection.
2. In other places, where the wing is mated with the body, stick sealing tape for the wings.
3. Set the front wing on the car, align the bolt holes and tighten bolts, having tightened their moment of 5 Nm. When installing the wing, make sure that the gaps between the fenders and hood, as well as between the wing and the front door were uniform throughout.
The gaps when installing the wing:
Wing - hood - 3 mm.
Wing - headlight and the index of turns - 1 mm.
Wing - the front door - 4 mm.
4. Tightening bolts wing produce 5 Nm.
5. On the inner surface of the wing, apply a layer of anti-corrosion protection.
6. Install the side repeaters turns.
7. Replace and tighten the screws mudguard wing.
8. Install and tighten the screws trim wheel well.
9. Install the front bumper.




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Facing of a niche of a forward wheel

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