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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volkswagen Sharan (from 1995 to 2000, the year of issue)

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Volkswagen Sharan
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Volkswagen
Sharan
Introduction
VR6 engine
The two-liter engine (ADY)
Refitting
Disassembly and assembly
Cylinder head and valves
The pistons and connecting rods
Cylinder block
Crankshaft and main bearings
Removing the crankshaft
Check the details of the crankshaft
Installing the crankshaft
Crankshaft Seals
Removal and installation of a flywheel (cars with manual gearbox)
The drive pulley of the torque converter (for vehicles with automatic transmission)
Drive timing
Adjust the belt tension engine units
Countershaft
Compression check in engine cylinders
Exhaust
Cleaning system with activated carbon
Exhaust gas recirculation
Engine oil
Cooling
A fuel injection system VR6 engine
The system Simos injection 2.0-liter engine
The ignition system
Coupling
Manual 5-speed gearbox
The drive shafts
Power steering
Front suspension
Rear suspension
Brakes
Electrical
Diesel engine
The lubrication system of the diesel engine
The cooling system of the diesel engine
The power supply system of the diesel engine and turbocharger
Map service.
Applications
Wiring
 


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Check the details of the crankshaft



Check the details of the crankshaft in the following order:
- Inspect the crankshaft. Cracks anywhere crankshaft are not allowed. On the surfaces of mating with the sealing lip are not allowed scratches, nicks and risks;
- Make accurate measurements of the necks of the main and connecting rod bearings. When repairing pereshlifovyvat can be up to three times with decreasing diameter. After that set repair inserts increased thickness;

Measure runout of the crankshaft in the area of the middle neck
Fig. 138. Measuring the runout of the crankshaft in the area of the middle neck





- Hold the crankshaft between the holders of a lathe, or set the extreme radical neck on two prisms (fig. 138) and check indicator runout on average radical neck support. Run-out shall not exceed 0.06 mm, otherwise it is necessary to replace the shaft;
- The measurement gaps in the main and connecting rod bearings with plastic wire segment from the set ?�Plastigage?�, held in the same way as for the motor VR6 (see. P. 2.6.2);
- If there is no plastic wire Plastigage, beating the main and connecting rod bearings can be measured by the following method:
- Set the bearing caps with the nested liners in the cylinder block and tighten the bolts to 65 Nm. Inserts should be installed in their original places;
- If the measured beat of the connecting rod bearing, insert liners rods and covers of rods and tighten the nuts to cover the old 30 Nm;

Measure the diameter of the set of bearings. Measurement should be performed in the directions A and B, as well as in the directions 1 and 2
Fig. 139. The measurement of the diameter of the set of bearings. Measurement should be performed in the directions A and B, as well as in the directions 1 and 2





- Measure the diameter of the set of bearings by means of the measuring device (Fig. 139). Pay careful attention to the direction of measurement of A and B, as well as the measurement site 1 and 2. Thus, it can detect a violation of circularity (A and B), and the taper (1 and 2). Record the measurement results of each of the bearing;

Measure the diameter of the neck of the crankshaft bearing. In the same way it is possible to measure the diameter of crankpins
Fig. 140. The measurement of the diameter of the neck of the crankshaft bearing. In the same way it is possible to measure the diameter of crankpins





- Measure the diameter of bearing journals with a micrometer. In this note to the field measurements (Fig. 140, shown by arrows). Record the measurement results of each neck bearings;
- The beating of main and connecting rod bearings and the difference between the measurement of the internal diameter of the bearing bore and the diameter of the bearing.

Note
In order to check the beating of the connecting rod bearings, a cranked shaft and measure the following two crankpins, as described above.




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Removing the crankshaft
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Installing the crankshaft

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