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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Volvo S40 / V40 (from 1996 to 2000, the year of issue)

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Volvo S40 / V40
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Volvo
S40 / V40
General Information
Operation and maintenance of car
Design and specifications Engine
Engine repair
Transmission
Brakes
Overview
Purpose and brief description of the hydraulic brake system
Electrical system
Specifications
Parking brake
Technology maintenance and repair of the brake system
Replacing the brake pads of the front wheels
Repair of the front wheel brake caliper
Replacing the brake pads of the rear wheels
Repair rear wheel brake caliper
Removal and installation of the brake fluid reservoir
Bleeding brake system
Replacing brake fluid
Replacement of the parking brake
Replacing the brake master cylinder and vacuum booster
Replacement of anti-lock brakes (ABS)
Check lateral runout pulse wheels
Removing and installing front wheel pulse
Replacing pulse rear wheel brake
Front suspension and steering
Rear suspension
Engine Management System Fenix 5.1
Electric. Wiring and components
Body
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Removing and installing front wheel pulse



NOTE
New semi-axis are always supplied with pulse wheels

The procedure should be followed:
1) Remove the caliper (see. Div. "Repair of the front wheel brake caliper"), without disconnecting the hose, and hang the caliper on a steel wire in order to avoid damage to the brake hose.

Bolts rack (indicated by arrows)
Fig. 6.26. Bolts rack (indicated by arrows)


2) disconnect semiaxes from the knuckle (Fig. 6.26):
- Turn the steering wheel to the left;
- Press out the axle from the knuckle;
- Remove the nut from the axle shaft;

Measurement of radial run-out of the front wheel pulse
Fig. 6.25. Measurement of radial run-out of the front wheel pulse 1 - LED 999-6984


- Remove the two screws lower mounting (see. Fig. 6.25);
- Press knuckle down and sex;
- Remove the axle shaft from the knuckle;
3) Remove the momentum wheel axis, by gently hammer a small chisel between the pulse wheel and the axis, while the pulse wheel is released. Make sure that the axle shaft not come out of the gearbox.
4) Check the setting of the half-line by a rack with display. The maximum value of runout is 0.05 mm.
5) set the pulse wheel on the floor using a mandrel;
6) Install the axle shaft in the steering knuckle:
- Check the sealing sleeve in the knuckle;
- Set a new lock nut with a ring on the floor
- Install the knuckle into the support pillar using new bolts and nuts. Tighten them to a torque 91 Nm;
7) Turn the steering wheel in position for straight-line motion and place:
- brake pads;
- Caliper;
- The brake hose and a wire sensor holders;
- wheel;
- Axle nut and tighten its moment
240 Nm;
- The hub and its cover.
8) Check the operation of ABS:
- Read the fault codes;
- Perform a road test and check whether the indicator light turns off ABS;
- Check whether the fault codes registered.




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Check lateral runout pulse wheels
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Replacing pulse rear wheel brake

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