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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Hyundai Getz (2002 release)

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Getz
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Technical specifications Engine
Technical specifications Engine
Specifications Engine displacement of 1.5 and 1.6 liters
Specifications Engine displacement of 1.5 and 1.6 liters
Technical specifications of cars with engine capacity of 1.1; 13; 1.5 and 1.6 liters
The engines working volume of 1,1 and 1,3 l
The technical condition of the engine
General comments on the repair of engines
Removal and installation of the power unit
The general sequence of disassembly of the engine
Running the engine after repair
Checking the engine on the car after repair
Cylinder block
The connecting rod-piston group
The crankshaft and flywheel
Cylinder Head
The camshaft and its drive
Cooling system
Lubrication system
Power system
Exhaust
Possible engine malfunction, their causes and remedies
Malfunctions of hydraulic valve lifters
Malfunction of the fuel system and their solutions
Transmission
Chassis
Steering
Brakes
Electrical
Body
diagrams
 


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Specifications Engine displacement of 1.5 and 1.6 liters



Parameter
Nominal size
The maximum allowable size
Cylinder Head
Nonflatness mating surface, mm, no more
0.03
0.1
Nonflatness surfaces mating with the intake manifold and the exhaust manifold, mm, no more
0.15
0.2
Repair size nests valve seats, mm:
intake valves:
increased by 0.3 mm
increased by 0.6 mm
exhaust valves:
increased by 0.3 mm
increased by 0.6 mm



29,800-29,821
30,100-30,121

27,300-27,321
27,600-27,621



-
-

-
-
Repair the inner diameter of the guide vtulokklapanov, mm:
increased by 0.05 mm
increased by 0.25 mm
increased by 0.50 mm



11,050-11,068
11,250-11,268
11,500-11,518



-
-
-
Camshafts
The height of the cams, mm: inlet camshaft
exhaust camshaft
The diameter of the bearing journals of the shaft, mm
The clearance between the bearing journals and supports holes, mm
Axial clearance, mm



43.4484

43.8489
27,000

0,035-0,072
0.1-0.2



42.94844

3.3489
-

-
-
Valves
The length of valves, mm:
intake valves
exhaust valves

91.7
92.3

-
-
The diameter of the valve stem, mm:
intake valves
exhaust valves

5,955-5,970
5,935-5,950

-
-
The thickness of the cylindrical part of the valve head, mm
intake valves
exhaust valves


eleven
13


0.8
10
The gap between the guide rods and bushings
valves, mm:
intake valves
exhaust valves



0.03-0.06
0.05-0.08



0.10
0.15
Valve guides
The nominal outside diameter, mm
Repair dimensions



12.8
An increase of
0.05; 0.25; 0.50



-
-
Valve seats
Width of a working facet of the valve seats, mm:
intake valves
exhaust valves



0.8-1.2
1.3-1.7



-
-
Corner of a working facet, hail
45
-
Repair dimensions
An increase of 0.3 and 0.6
-
Valve spring
Length, mm:
loosely
under load, kgs:
21.6
45.1
Deviation from the vertical degrees, no more than


44,00

35.0
27.2

15


-

-
-

-
Cylinder block
Bore, mm: 1.6 liter engine
Engine 1.5 L

76,50-76,53 75,50-75,53

-
-
Roundness and taper of the mirror cylinder, mm, no more
0.01
-
The clearance between the piston and the cylinder, mm
Engine 1.6-liter engine 1.5 liters

0,025-0,045 0.02-0.04

Pistons
Bore mm: 1.6 liter engine
Engine 1.5 L
Repair dimensions

76,465-76,495 75,465-75,495 increase of 0.25; 0.50; 0.75; 100

-
-
-
Piston rings
The clearance between the ring and the groove, mm
top compression ring lower compression ring



0,04-0,085
0,04-0,085



0.1
0.1
The gap in the castle, mm:
top compression ring lower compression ring drive oil scraper ring

0.20-0.35
0,37-0,52
0,20-0,70

10
10
10
Repair dimensions
An increase of 0.25; 0.50
0.75; 100

-
Cranks
Permissible buckling, mm, no more
0.05
-
Misalignment of holes rod heads, mm, no more
0.1 0
-
The axial clearance of the bottom head of a rod on the crankshaft, mm
100-0,250
0.4
The gap between the liner and crank pins, mm
0,018-0,036
-
Repair dimensions
Decreased by 0.25; 0.50; 0.75
-
Crankshaft
Diameter crankpins, mm
45
-
Diameter of radical necks, mm
50
-
Permissible runout average radical neck while relying on extreme neck, mm, no more
0.03
-
Roundness and taper of indigenous and crank pins, mm, no more
0,005
-
The axial clearance of the crankshaft, mm
0,050-0,175
-
The repair sizes of crank pins, mm:
reduced to 0.25 mm
reduced by 0.50 mm to 0.75 mm smaller


44,725-44,740
44,475-44,490 44,225-44,240


-
-
-
The repair sizes of radical necks, mm:
reduced to 0.25 mm
reduced by 0.50 mm
reduced by 0.75 mm


49,727-49,742
49,477-49,492
49,227-49,242


-
-
-
Flywheel
Heartbeat, mm, no more
0.1
0.13
Oil pump
The radial clearance between the outer diameter of the driven gear and the bore in the pump housing, mm
0,12-0,18
-
The gap between the gear teeth, mm
0,025-0,069
-
The gap between the ends of the gears and the pump housing plane, mm
driving gear
driven gear



0,040-0,085
0,06-0,11



-
-
Oil pressure at idle speed at a temperature of 90-100 ?� C, kPa (kgf / cm 2)
147 (1.5)
-
The length of the relief valve spring, mm in the free state under a load of 6.1 kgf
46.6
40.1
-
-
Cooling system
Radiator cap
The pressure of the opening of the steam valve, kPa (kgf / cm 2) pressure of the opening of the air valve, kPa (kgf / cm 2), no more

81,4-108,0 (0,83-1,1)

-6.86
(-0.07)

-
-

-
-
Thermostat
Valve opening start temperature, ?� C
Valve opening temperature, ?� C


82

95


-

-
The coolant temperature sensor (such as a thermistor)
Resistance:
at 20 ?� C, Ohm
at 110 ?� C, Ohm




2,31-2,5
146,9-147,3




-
-




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Specifications Engine displacement of 1.5 and 1.6 liters
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Technical specifications of cars with engine capacity of 1.1; 13; 1.5 and 1.6 liters

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