| 1. Install the rubber feet on the steering gear housing. |
 | 2. Install the brackets with a plastic hammer. |
| 3. Apply a thin coat of ATF to the O-ring and O-ring .. |
| 4. Install the O-ring groove in the rack. |
| 5. Replace the O-ring groove in the rack. |
A warning  Be careful not to tear or damage the lip seal ring.
|
 | 6. Manually install the O-ring so that it has entered into a groove. |
 | 7. Apply a thin coat of grease on the flat surface of the insert housing. |
| 8. Connect the seal rails lubricated flat surface of the insert housing. |
 | 9. Apply a light coat of transmission fluid in the inner and outer parts of the housing and insert the seal rail. |
 | 10. Install the insert and the casing seal on special tool rack. |
 | 11. Insert the special tool into the slot of the pinion shaft. |
| 12. Screw and tighten the nut of the special tool. |
| 13. Return the shaft special tool as far as possible and push the O-ring and insert the casing. |
 | 14. Remove the special tool. |
| 15. Apply grease on lithium basis (NLGI ?��2) on the friction surface and the teeth of the rack. |
| 16. The special tool slide the rack into the crankcase steering transfer from the drive gear. |
 | 17. Remove the special tool. |
| 18. Apply sealant to the failure of the threaded portion of the sleeve. |
| 19. Install the sleeve into the crankcase steering transfer. |
 | 20. Tighten the sleeve while the seal rails must be logged into the pipe. Torque: 88-98 N ??? m |
| 21. Connect the special tool with a cylinder cover. |
| 22. Connect the vacuum pump with a special tool. |
| 23. Create a vacuum of 400 mm. Hg. Art. |
 | 24. Check that the vacuum is maintained for at least 30 seconds. Otherwise, check the seal and assembly. |
| 25. Fix the gear housing in a vise so that the lower opening of the bearing has been directed upwards. |
| 26. Apply a light coat of transmission fluid in the lower bearing and install it into the crankcase. |
 | 27. Push the bearing into the crankcase pinion gear cover. Tighten the plug until a sharp increase in the supplied torque. |
| 28. Apply grease on lithium basis (NLGI ?��2) on the gear teeth. |
| 29. Apply a thin coat of ATF to the O-ring and the friction surface of the control valve. |
| 30. Install the gear shaft to the crankcase. |
A warning Be careful not to damage the oil seal with gear teeth. Be careful not to damage the lip seal ring and control valve.
|
 | |
| 31. Apply a light coat of transmission fluid on the bearing shaft and install it. |
| 32. Apply a thin coat of ATF to the oil and lubricate the O-ring protrusion lubricant lithium-based (NLGI ?��2). |
| 33. Install the special tool (sleeve) on the pinion shaft splines. |
 | 34. Pulling on the special tool (sleeve), set the oil sealing ring in the steering gear housing. |
| 35. The sleeve of a suitable diameter and a hammer, install an oil sealing ring so that one could see a recess for the installation of a spring ring. |
A warning When mounting push oil sealing ring.
|
 | 36. Temporarily install the connector pipe from the steering gear housing. |
| 37. Screw the lock nut on the pinion shaft to contact the connecting rod pipe steering gear housing. |
 | 38. Tighten the lock nut. Torque: 39-49 N ??? m |
| 39. Apply a thin coat of sealant on the threads of the crankcase. |
 | 40. Replace the cover housing. Torque: 44-54 N ??? m |
 | 41. Kern, at two locations, stake the crankcase cover. |
| 42. Secure the steering gear housing in a vise so that the emphasis was on top of the slide. |
| 43. Grease sliding emphasis lubricant lithium-based (NLGI ?��2). |
 | 44. Establish a sliding emphasis the crankcase. |
| 45. Place the rack in the center position. |
| 46. Tighten a stopper of a sliding stop torque of 9.8 N ??? m and loosen it. |
| 47. Tighten a stopper of a sliding emphasis torque 4,9 ?� 0,5 N ??? m then loosen it by 45 ?�. |
 | 48. Apply a thin coat of sealant to the threads of the plug sliding stop. |
 | 49. Install and tighten the locknut. Torque: 49-59 N ??? m |
| 50. Secure the steering gear housing in a vise. |
 | 51. Install the tie rod to the steering gear. Torque: 108-128 N ??? m |
 | 52. Install the new cylindrical pin. |
| 53. Fill in the new protective cover of steering transfer the required amount of lubricant. Lubricant (KTSG 06): 30 g |
| 54. Apply a thin coat of sealant to the surface of a protective cover that is installed in the steering gear housing. |
| 55. Apply a thin layer of lubricant to the inner surface of a protective cover that is installed on the steering rod. |
| 56. Pulling on steering draft, install a protective cover of steering transfer. Fix the big party cover wire wrapping it in two turns and tighten the ends of the wire 4-4,5 times. |
A warning Be careful not to damage the wire attachment case.
|
 | 57. Fix the case with the smaller side clamp. |
 | 58. Screw the lock nut of steering draft and combine the labels put before a reversing of a nut. Screw the tie rod, and combine the labels put before a reversing of a tip. Tighten the tie rod lock nut. |
 | 59. Secure the steering gear housing in a vise so that the holes for oil-lines located above. |
| 60. Install the bracket to the oil line and crankcase oil line steering gear and fix two bolts and nuts. Torque: 39-49 N ??? m |
