REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Kia Sephia / Shuma (1995 release)

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Kia
	Sephia / Shuma
		Maintenance
		Engine
		Greasing system
		Cooling
		The power supply system and release
		Fuel system
		Ignition system
		Coupling
		Manual transmission
			Technical data
			Checking the oil BF DOHC
			Checking the oil TE DOHC
			Change of oil
			Replacement of an oil sealing ring
			Removing and installing transmission
			Dismantling, check and assemblage of the fifth / reverse gear and back cover BF DOHC
			Dismantling, check and assemblage of the fifth / reverse gear and back cover TE DOHC
			Carter couplings and components of the gearbox BF DOHC
			Carter couplings and components of the gearbox TE DOHC
			A primary shaft of transmission BF DOHC
			A primary shaft of transmission TE DOHC
			A secondary shaft of transmission BF DOHC
			A secondary shaft of transmission TE DOHC
			Selecting shims
			Differential
			The gear change mechanism
		Automatic Transmission
		Axes and power shafts
		Steering
		Wheels and tires
		Brakes
		Suspension
		Body
		The air conditioning system
		Electrical equipment

printable version

Carter couplings and components of the gearbox BF DOHC

Carter couplings and components of the gearbox BF DOHC

1 - the mechanism of the speedometer;
2 - the shift lever;
3 - a rod of a gear change;
4 - the plate;
5 - an external ring of the bearing;
6 - bell;
7 - stem O-ring gear;
8 - a sealing ring of a primary shaft;
9 - an external ring of the bearing of differential;

10 - a sealing ring of differential;
11 - installation adjustment of a tightness of bearings of differential;
12 - an external ring of the bearing of a secondary shaft;
13 - installation adjustment bearing output shaft;
14 - installation adjustment bearing primary shaft;
15 - Connect

Withdrawal

A warning

Needlessly do not remove oil seals.

PERFORMANCE ORDER

	1. Remove the speedometer driven gear.
2. pliers long nose pliers, remove the pin.
	3. After removing the lever from the rear of the transmission shaft, long nose pliers to remove the reverse gear shift lever.
	4. Loosen the bolt and remove the lever and a switching rod.
5. Loosen the two screws and remove the baffle and gasket.
A warning If necessary, a screwdriver, remove the outer ring of the bearing of a secondary shaft.
6. Insert a screwdriver into the outer ring of the bearing of a secondary shaft clutch.
7. Remove the outer ring of the bearing.
	8. When lifting bell and the outer ring of the bearing, remove the bearing outer race.
	9. Use a screwdriver and a hammer, remove the stem O-ring gear.
A warning When removing the sealing ring does not damage the clutch.
	10. Use a screwdriver to remove a sealing ring of a primary shaft.
11. Use a screwdriver to remove a sealing ring of differential.
12. Install the inside of the outer ring of the bearing of differential stripper OK130 170 012.
	13. Remove the outer ring of the bearing of differential.
	14. After installing the stripper OK130 170 012 in the outer ring of the bearing of differential and remove the outer ring of the bearing and shims out of the socket housing.
	15. Use a screwdriver to remove a sealing ring of differential.
A warning Do not damage the gearbox housing.
	16. Using a screwdriver and a hammer beat out the outer ring of the bearing of a secondary shaft to the gearbox.

Setting

A warning

Before installing the clutch, adjust the tightness of bearing selection and installation of shims:

- Tightness of the input shaft;
- Tightness of the output shaft;
- Tightness of the differential.

After measuring the preload using matched lining both adjusting. Grease adjusting linings and external rings of bearings for gearbox oil.

PERFORMANCE ORDER

1. After installing the shim into the slot transmission case, set the outer ring of the bearing of a secondary shaft.
A warning Apply oil to the outer surface of the gearbox oil seal ring.
	2. Using a mandrel OK201 170 AA1, establish the nest the gearbox oil sealing ring of differential.
	3. Using a mandrel OK201 170 AA1, establish the nest clutch oil sealing ring of differential.
A warning Install shim that was selected when adjusting the tightness of bearings of differential. Grease adjusting linings and external rings of bearings for gearbox oil.
4. After installing the shim into the slot transmission case, set the outer ring of the bearing of differential.
	5. Using a mandrel OK201 170 AA1, establish the nest clutch outer ring of the bearing.
A warning Apply oil to the outer surface of the gearbox oil seal ring thrust gear.
	6. Install the oil sealing ring.
A warning Apply oil to the gearbox outer ring of the bearing of a secondary shaft.
	7. Install the socket and the outer ring of the bearing of a secondary shaft in the clutch housing slot.
	8. After installing the new gasket, install the plate and fix bolts. The inhaling moment: 6,8-10,7 N ??? m
A warning Install a protective cover so that the vent hole is disposed downstream.
	9. Replace the cover on the shift rod.
10. Install the lever and a switching rod into the clutch housing.
11. After the installation of the lever and a switching rod tighten the bolt. The inhaling moment: 11,7-13,7 N ??? m
	12. Install the speedometer drive shaft and a gear wheel on the hub.
3. Install new O-ring on the sleeve of the speedometer.
14. Install the speedometer driven gear on the clutch housing and tighten the bolt. Torque: 6,8-9,8 N ??? m

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Carter couplings and components of the gearbox TE DOHC