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REPAIR MAINTENANCE OPERATION OF MOTOR VEHICLES
Kia Spectra (2004 release)

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Kia Spectra
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Possible engine malfunction, their causes and remedies
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Compression check in cylinders
Removal and installation of decorative engine cover
Removal and installation of mudguards of the engine
Mount Replacement power unit
Replacement of a protective timber
Installation of the piston of the first cylinder to TDC of the compression stroke
Replacing the timing belt
Replacing the support rollers and tensioning the timing belt
Removing, Troubleshooting and installation of a flywheel
Replacement parts Seal Engine
Replacing gaskets cylinder head cover
Replacing the engine intake manifold gasket
Replacing cylinder head gasket
Replacing the oil seal crankcase
Replacing the engine exhaust manifold gasket
Replacing the oil seal Camshaft
Replacing valve stem seals
Replacing the seals of the engine crankshaft
The cylinder head of the engine
Removing and installing engine
Lubrication system
Engine cooling system
Exhaust System Engine
The power supply system of the engine
Transmission
Chassis
A steering
The brake system
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Replacing the oil seal crankcase



Oil crankcase is mounted on the sealant, any gasket in the seal is missing, so in case of a leak of oil crankcase tightening bolts will not lead to the desired result. It is necessary to remove the oil pan and re-install it on the sealant.
Work is done on a pit or on the lift as possible.
You will need: the keys "10", "14", flat-blade screwdriver, knife.
Replacing the oil seal crankcase
Replacing the oil seal crankcase
1. Drain the oil from the crankcase (see. "Replacing the engine oil and oil filter").
2. Remove the front exhaust pipe (see. "Replacement of the intermediate pipe").

Location bolts sump
Fig. 5.6. Location oil pan mounting bolts: and - fastening bolts to the transmission case; b - the bolts to the engine block


3. Remove the five screws A (Fig. 5.6) securing the gearbox to the engine oil sump, eighteen fastening bolts used crankcase oil to the gearbox ...

Replacing the oil seal crankcase
Replacing the oil seal crankcase
4. ... and picked up a flat screwdriver, separate the oil pan from the engine block.
5. Remove the remnants of the old sealant from the mating surfaces of the oil pan ...
Replacing the oil seal crankcase
6. ... and the cylinder. Carefully wipe with a cloth with oil gasket surfaces and degrease them.
7. Apply an even layer of sealant (about 1 mm thick) to the gasket surface of the oil sump.
8. Not later than 5 minutes after applying sealant install sump and tighten the bolts A (see. Fig. 5.6) torque 38-51 Nm (3,8-5,1 kgf ?� m) and bolts used fixing the oil sump point 7.8-11.8 Nm (0.7-1.2 kpm).
9. Install the remaining parts in reverse order of removal.




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Replacing the engine exhaust manifold gasket

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